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Automation Risk Analysis

Will “Relay Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Relay Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Relay Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute usable amounts of items in shipments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Collect or select samples for testing or for use as models.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Notify supervisors or other personnel of production problems.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

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  • Nova (Amazon)
  • Label inspection systems
  • Claude (Anthropic)
  • Microsoft Access
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  • Microsoft Outlook
  • The MathWorks MATLAB
  • Design of experiments DOE software
  • Data entry software
  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • Sight Machine AI
  • Autodesk AutoCAD
  • Computer-aided inspection software
  • Cognex Vision AI
  • Cybermetrics GAGETrak
  • Database software
  • Microsoft PowerPoint
  • Qwen (Alibaba)
  • Dassault Systemes SolidWorks
  • Dassault Systemes CATIA
  • Medical condition coding software
  • Minitab
  • Structured query language SQL
  • FileMaker Pro
  • Atlassian JIRA
  • Microsoft Word
  • Rockwell Automation AI
  • ABB AI Robotics
  • Skype
  • Coordinate measuring machine software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Hive
  • DeepSeek
  • Verisurf Metrology
  • Statistical process control SPC data collection devices
  • Inspection marking systems
  • Gemini (Google)
  • Mastercam computer-aided design and manufacturing software
  • SAP software
  • Microsoft SharePoint
  • IBM Lotus Notes
  • Selenium
  • IBM Notes
  • Kimi (Moonshot AI)
  • Compression testers
  • Ammeters
  • Vibration and shaker systems
  • Color spectrometers
  • Continuity testers
  • Calorimetric leak testers
  • Hydraulic pumps
  • Magnetic particle flaw detectors
  • Forklifts
  • Personal computers
  • Height gauges
  • Mass flow leak testers
  • Printed circuit board PCB testers
  • In-circuit testers
  • Digital resistance meters
  • Micrometers
  • Backplane testers
  • Verisurf Master3DGage
  • Measuring microscopes
  • Calipers
  • Optical comparators
  • Verisurf CMM Master
  • Hipot testers
  • Null-balance acceleration instruments
  • Power meters
  • Metallurgical microscopes
  • Radiographic flaw detectors
  • Eddy current probes
  • Force transducers
  • Hardness testers
  • Depth gauges
  • Digital voltmeters DVM
  • Direct current DC power testers
  • Coordinate measuring machines CMM
  • Return loss calibrator RLC passive component testers
  • Utrasonic flaw detectors
  • Strain gauges
  • Shear testers
  • Gloss meters
  • Plug gauges
  • Logic test systems
  • Pi tapes
  • Accelerometers
  • Viscometers
  • Tensile testers
  • Pulse generators
  • Eddy current flaw detectors
  • Sampling oscilloscopes
  • Impact toughness testers
  • Resistance meters
  • Digital resistance thermometers
  • Resonance acceleration instruments
  • Laser shearography flaw detectors
  • Overhead cranes
  • Environmental chambers
  • Piezoelectric acceleration instruments
  • Signal generators
  • Bit error rate testers BERT
  • Conductivity meters
  • Moisture meters
  • Holographic interferometers
  • Impact hammers
  • Multimeters
  • Fatigue testers
  • Sorting machines
  • Laser thickness gauges
  • Verisurf 3Dgage
  • Shock testers
  • Beta gauges
  • Bubble leak testers
  • Creep and stress relaxation testers
  • Pin gauges
  • Digital multimeters
  • Hydraulic lifts
  • Resistivity meters
  • Optical gauges
  • Capacitive acceleration instruments
  • Frequency meters
  • Function generators
  • Industrial bench scales
  • Plotters
  • Linear or mixed signal equipment
  • Thread gauges
  • Ductility testers
  • Manufacturing defect analyzers MDA
  • Penetrant flaw detectors
  • Magnetic induction acceleration instruments
  • Frequency counters

Alternative Job Titles