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Automation Risk Analysis

Will “Relay Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Relay Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Relay Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute usable amounts of items in shipments.

  • Notify supervisors or other personnel of production problems.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

Technologies & Software

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  • Database software
  • Mistral (Mistral AI)
  • FileMaker Pro
  • Cognex Vision AI
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • Grok (xAI)
  • Claude (Anthropic)
  • Data analysis software
  • Inspection marking systems
  • Computer assisted design software
  • Microsoft Office software
  • Sight Machine AI
  • Extensible markup language XML
  • Siemens Industrial AI
  • Selenium
  • Apache Pig
  • Mastercam computer-aided design and manufacturing software
  • Label inspection systems
  • The MathWorks MATLAB
  • Microsoft Excel
  • Microsoft Outlook
  • Skype
  • R
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • Design of experiments DOE software
  • Minitab
  • Apache Hive
  • Mastercam Design
  • Verisurf Metrology
  • IBM Notes
  • Statistical process control SPC data collection devices
  • Microsoft Word
  • Computer-aided inspection software
  • Qwen (Alibaba)
  • DeepSeek
  • SAP software
  • Atlassian JIRA
  • Rockwell Automation AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes SolidWorks
  • Dassault Systemes CATIA
  • Tolerance analysis software
  • Autodesk AutoCAD
  • Llama (Meta)
  • Structured query language SQL
  • IBM Lotus Notes
  • Microsoft Visio
  • ABB AI Robotics
  • Cybermetrics GAGETrak
  • Coordinate measuring machine software
  • Medical condition coding software
  • Microsoft Access
  • Data entry software
  • Hydraulic lifts
  • Impact toughness testers
  • Sampling oscilloscopes
  • Radiographic flaw detectors
  • Verisurf CMM Master
  • Digital resistance meters
  • Metallurgical microscopes
  • Plug gauges
  • Personal computers
  • Magnetic particle flaw detectors
  • Tensile testers
  • Fatigue testers
  • Calorimetric leak testers
  • Linear or mixed signal equipment
  • Digital resistance thermometers
  • Beta gauges
  • Mass flow leak testers
  • Depth gauges
  • Height gauges
  • Eddy current probes
  • Continuity testers
  • Manufacturing defect analyzers MDA
  • Optical gauges
  • Power meters
  • Laser thickness gauges
  • Verisurf 3Dgage
  • Sorting machines
  • Measuring microscopes
  • Logic test systems
  • Signal generators
  • Hydraulic pumps
  • Accelerometers
  • Color spectrometers
  • Conductivity meters
  • Digital multimeters
  • Holographic interferometers
  • Ammeters
  • Shock testers
  • Penetrant flaw detectors
  • Direct current DC power testers
  • Pin gauges
  • Backplane testers
  • Resistance meters
  • Ductility testers
  • Thread gauges
  • Optical comparators
  • Impact hammers
  • Capacitive acceleration instruments
  • Environmental chambers
  • Micrometers
  • Creep and stress relaxation testers
  • Magnetic induction acceleration instruments
  • Multimeters
  • Strain gauges
  • Plotters
  • Shear testers
  • Bit error rate testers BERT
  • Null-balance acceleration instruments
  • Laser shearography flaw detectors
  • Frequency counters
  • Utrasonic flaw detectors
  • Resonance acceleration instruments
  • Vibration and shaker systems
  • Printed circuit board PCB testers
  • Pi tapes
  • Digital voltmeters DVM
  • Pulse generators
  • Frequency meters
  • Forklifts
  • Hipot testers
  • Force transducers
  • Piezoelectric acceleration instruments
  • In-circuit testers
  • Resistivity meters
  • Viscometers
  • Overhead cranes
  • Industrial bench scales
  • Compression testers
  • Verisurf Master3DGage
  • Coordinate measuring machines CMM
  • Eddy current flaw detectors
  • Return loss calibrator RLC passive component testers
  • Bubble leak testers
  • Hardness testers
  • Function generators
  • Calipers
  • Gloss meters
  • Moisture meters

Alternative Job Titles