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Automation Risk Analysis

Will “Relay Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Relay Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Relay Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Collect or select samples for testing or for use as models.

  • Compute usable amounts of items in shipments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

  • Recommend necessary corrective actions, based on inspection results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Position products, components, or parts for testing.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

  • Computer-aided inspection software
  • Microsoft PowerPoint
  • Sight Machine AI
  • Microsoft Office software
  • Design of experiments DOE software
  • Wilcox Associates PC-DMIS Inspection Planner
  • IBM Lotus Notes
  • Kimi (Moonshot AI)
  • Claude (Anthropic)
  • ChatGPT (OpenAI)
  • Microsoft Access
  • Dassault Systemes CATIA
  • Dassault Systemes SolidWorks
  • Nova (Amazon)
  • Label inspection systems
  • Data entry software
  • IBM Notes
  • Tolerance analysis software
  • Inspection marking systems
  • Atlassian JIRA
  • Autodesk AutoCAD
  • Microsoft Excel
  • Verisurf Metrology
  • Qwen (Alibaba)
  • SAP software
  • Mistral (Mistral AI)
  • Apache Hive
  • Selenium
  • Llama (Meta)
  • Apache Pig
  • Microsoft SharePoint
  • Grok (xAI)
  • Siemens Industrial AI
  • The MathWorks MATLAB
  • Medical condition coding software
  • Microsoft Visio
  • Mastercam Design
  • DeepSeek
  • Skype
  • FileMaker Pro
  • Minitab
  • Cognex Vision AI
  • Microsoft Outlook
  • Statistical process control SPC data collection devices
  • Database software
  • R
  • Extensible markup language XML
  • Rockwell Automation AI
  • Gemini (Google)
  • Computer assisted design software
  • Data analysis software
  • ABB AI Robotics
  • Coordinate measuring machine software
  • Cybermetrics GAGETrak
  • Microsoft Word
  • Mastercam computer-aided design and manufacturing software
  • Structured query language SQL
  • In-circuit testers
  • Shear testers
  • Tensile testers
  • Impact hammers
  • Verisurf 3Dgage
  • Compression testers
  • Holographic interferometers
  • Magnetic particle flaw detectors
  • Environmental chambers
  • Optical gauges
  • Laser thickness gauges
  • Resistance meters
  • Sampling oscilloscopes
  • Hipot testers
  • Penetrant flaw detectors
  • Digital resistance thermometers
  • Viscometers
  • Resonance acceleration instruments
  • Color spectrometers
  • Measuring microscopes
  • Radiographic flaw detectors
  • Accelerometers
  • Signal generators
  • Logic test systems
  • Printed circuit board PCB testers
  • Height gauges
  • Forklifts
  • Bubble leak testers
  • Verisurf CMM Master
  • Capacitive acceleration instruments
  • Mass flow leak testers
  • Manufacturing defect analyzers MDA
  • Resistivity meters
  • Shock testers
  • Metallurgical microscopes
  • Direct current DC power testers
  • Personal computers
  • Depth gauges
  • Ductility testers
  • Piezoelectric acceleration instruments
  • Bit error rate testers BERT
  • Calorimetric leak testers
  • Hydraulic lifts
  • Hardness testers
  • Fatigue testers
  • Force transducers
  • Digital voltmeters DVM
  • Laser shearography flaw detectors
  • Verisurf Master3DGage
  • Beta gauges
  • Plotters
  • Calipers
  • Eddy current probes
  • Frequency meters
  • Sorting machines
  • Ammeters
  • Conductivity meters
  • Coordinate measuring machines CMM
  • Moisture meters
  • Industrial bench scales
  • Impact toughness testers
  • Continuity testers
  • Vibration and shaker systems
  • Pi tapes
  • Micrometers
  • Function generators
  • Eddy current flaw detectors
  • Backplane testers
  • Utrasonic flaw detectors
  • Plug gauges
  • Magnetic induction acceleration instruments
  • Strain gauges
  • Multimeters
  • Return loss calibrator RLC passive component testers
  • Gloss meters
  • Thread gauges
  • Creep and stress relaxation testers
  • Digital multimeters
  • Power meters
  • Linear or mixed signal equipment
  • Frequency counters
  • Optical comparators
  • Hydraulic pumps
  • Null-balance acceleration instruments
  • Digital resistance meters
  • Pin gauges
  • Pulse generators
  • Overhead cranes

Alternative Job Titles