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Automation Risk Analysis

Will “Hat Body Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Hat Body Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Hat Body Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute defect percentages or averages, using formulas and calculators.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

Technologies & Software

  • Dassault Systemes CATIA
  • Selenium
  • Coordinate measuring machine software
  • IBM Notes
  • Extensible markup language XML
  • SAP software
  • Inspection marking systems
  • Medical condition coding software
  • Cognex Vision AI
  • Microsoft Word
  • Claude (Anthropic)
  • Kimi (Moonshot AI)
  • Apache Hive
  • The MathWorks MATLAB
  • Mastercam Design
  • Microsoft Office software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Statistical process control SPC data collection devices
  • FileMaker Pro
  • Microsoft Access
  • Database software
  • Computer-aided inspection software
  • Computer assisted design software
  • Qwen (Alibaba)
  • DeepSeek
  • Grok (xAI)
  • Microsoft Outlook
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Visio
  • ABB AI Robotics
  • ChatGPT (OpenAI)
  • Mistral (Mistral AI)
  • Apache Pig
  • Design of experiments DOE software
  • Verisurf Metrology
  • Atlassian JIRA
  • Tolerance analysis software
  • Llama (Meta)
  • Nova (Amazon)
  • Label inspection systems
  • Microsoft PowerPoint
  • Microsoft SharePoint
  • IBM Lotus Notes
  • Data analysis software
  • Sight Machine AI
  • Structured query language SQL
  • Skype
  • R
  • Microsoft Excel
  • Data entry software
  • Cybermetrics GAGETrak
  • Autodesk AutoCAD
  • Dassault Systemes SolidWorks
  • Siemens Industrial AI
  • Minitab
  • Gemini (Google)
  • Rockwell Automation AI
  • Holographic interferometers
  • Conductivity meters
  • Color spectrometers
  • Eddy current probes
  • Verisurf CMM Master
  • Pi tapes
  • Calorimetric leak testers
  • Impact hammers
  • Logic test systems
  • Creep and stress relaxation testers
  • Digital resistance thermometers
  • Digital voltmeters DVM
  • Utrasonic flaw detectors
  • Moisture meters
  • Thread gauges
  • Radiographic flaw detectors
  • Gloss meters
  • Laser shearography flaw detectors
  • Sorting machines
  • Personal computers
  • Plotters
  • Hipot testers
  • Hardness testers
  • Capacitive acceleration instruments
  • Hydraulic lifts
  • Viscometers
  • Verisurf 3Dgage
  • Calipers
  • Vibration and shaker systems
  • Plug gauges
  • Linear or mixed signal equipment
  • Direct current DC power testers
  • Sampling oscilloscopes
  • Strain gauges
  • Shock testers
  • Piezoelectric acceleration instruments
  • In-circuit testers
  • Overhead cranes
  • Backplane testers
  • Metallurgical microscopes
  • Height gauges
  • Resistance meters
  • Mass flow leak testers
  • Bit error rate testers BERT
  • Penetrant flaw detectors
  • Optical gauges
  • Resistivity meters
  • Industrial bench scales
  • Power meters
  • Function generators
  • Resonance acceleration instruments
  • Null-balance acceleration instruments
  • Verisurf Master3DGage
  • Printed circuit board PCB testers
  • Manufacturing defect analyzers MDA
  • Fatigue testers
  • Environmental chambers
  • Frequency meters
  • Bubble leak testers
  • Depth gauges
  • Force transducers
  • Signal generators
  • Beta gauges
  • Ammeters
  • Hydraulic pumps
  • Compression testers
  • Optical comparators
  • Continuity testers
  • Impact toughness testers
  • Magnetic particle flaw detectors
  • Tensile testers
  • Pin gauges
  • Frequency counters
  • Multimeters
  • Return loss calibrator RLC passive component testers
  • Eddy current flaw detectors
  • Forklifts
  • Digital resistance meters
  • Pulse generators
  • Digital multimeters
  • Magnetic induction acceleration instruments
  • Accelerometers
  • Ductility testers
  • Micrometers
  • Shear testers
  • Measuring microscopes
  • Laser thickness gauges
  • Coordinate measuring machines CMM

Alternative Job Titles