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Automation Risk Analysis

Will “Hat Body Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Hat Body Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Hat Body Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Collect or select samples for testing or for use as models.

  • Compute defect percentages or averages, using formulas and calculators.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute usable amounts of items in shipments.

  • Position products, components, or parts for testing.

  • Analyze test data, making computations as necessary, to determine test results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Recommend necessary corrective actions, based on inspection results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Notify supervisors or other personnel of production problems.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

Technologies & Software

  • R
  • Statistical process control SPC data collection devices
  • Microsoft Visio
  • Mastercam Design
  • Autodesk AutoCAD
  • Sight Machine AI
  • Structured query language SQL
  • Minitab
  • Grok (xAI)
  • Apache Hive
  • Selenium
  • Dassault Systemes CATIA
  • Skype
  • Rockwell Automation AI
  • Microsoft PowerPoint
  • ABB AI Robotics
  • Database software
  • Llama (Meta)
  • Data entry software
  • Microsoft Access
  • Siemens Industrial AI
  • FileMaker Pro
  • Inspection marking systems
  • IBM Lotus Notes
  • Mistral (Mistral AI)
  • Extensible markup language XML
  • Cognex Vision AI
  • Cybermetrics GAGETrak
  • Coordinate measuring machine software
  • Data analysis software
  • Qwen (Alibaba)
  • Claude (Anthropic)
  • Gemini (Google)
  • Dassault Systemes SolidWorks
  • ChatGPT (OpenAI)
  • DeepSeek
  • Computer assisted design software
  • Verisurf Metrology
  • Computer-aided inspection software
  • Medical condition coding software
  • Kimi (Moonshot AI)
  • Apache Pig
  • Nova (Amazon)
  • Microsoft Word
  • Label inspection systems
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Office software
  • Microsoft Outlook
  • Design of experiments DOE software
  • The MathWorks MATLAB
  • Tolerance analysis software
  • SAP software
  • IBM Notes
  • Atlassian JIRA
  • Microsoft SharePoint
  • Microsoft Excel
  • Wilcox Associates PC-DMIS Inspection Planner
  • Bubble leak testers
  • Utrasonic flaw detectors
  • Measuring microscopes
  • Function generators
  • Beta gauges
  • Manufacturing defect analyzers MDA
  • Eddy current flaw detectors
  • Pi tapes
  • Gloss meters
  • Logic test systems
  • Sampling oscilloscopes
  • Conductivity meters
  • Continuity testers
  • Verisurf 3Dgage
  • Null-balance acceleration instruments
  • Impact hammers
  • Viscometers
  • Height gauges
  • Multimeters
  • Piezoelectric acceleration instruments
  • Pulse generators
  • Hydraulic pumps
  • Force transducers
  • Mass flow leak testers
  • Impact toughness testers
  • Resistance meters
  • Optical comparators
  • Direct current DC power testers
  • Calipers
  • Depth gauges
  • Linear or mixed signal equipment
  • Frequency counters
  • Frequency meters
  • Hardness testers
  • Radiographic flaw detectors
  • Vibration and shaker systems
  • Backplane testers
  • Laser shearography flaw detectors
  • Digital resistance meters
  • Optical gauges
  • Return loss calibrator RLC passive component testers
  • Compression testers
  • In-circuit testers
  • Verisurf CMM Master
  • Holographic interferometers
  • Power meters
  • Overhead cranes
  • Ammeters
  • Digital resistance thermometers
  • Creep and stress relaxation testers
  • Laser thickness gauges
  • Strain gauges
  • Industrial bench scales
  • Metallurgical microscopes
  • Thread gauges
  • Penetrant flaw detectors
  • Personal computers
  • Fatigue testers
  • Hipot testers
  • Magnetic particle flaw detectors
  • Hydraulic lifts
  • Forklifts
  • Micrometers
  • Calorimetric leak testers
  • Verisurf Master3DGage
  • Environmental chambers
  • Tensile testers
  • Magnetic induction acceleration instruments
  • Plug gauges
  • Eddy current probes
  • Color spectrometers
  • Shock testers
  • Moisture meters
  • Capacitive acceleration instruments
  • Coordinate measuring machines CMM
  • Ductility testers
  • Signal generators
  • Accelerometers
  • Printed circuit board PCB testers
  • Sorting machines
  • Shear testers
  • Bit error rate testers BERT
  • Resonance acceleration instruments
  • Resistivity meters
  • Digital voltmeters DVM
  • Pin gauges
  • Plotters
  • Digital multimeters

Alternative Job Titles