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Automation Risk Analysis

Will “Hat Body Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Hat Body Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Hat Body Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Collect or select samples for testing or for use as models.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Recommend necessary corrective actions, based on inspection results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

Technologies & Software

  • Llama (Meta)
  • Data analysis software
  • Siemens Industrial AI
  • Claude (Anthropic)
  • Label inspection systems
  • Wilcox Associates PC-DMIS Inspection Planner
  • Medical condition coding software
  • Microsoft Outlook
  • Tolerance analysis software
  • Atlassian JIRA
  • Microsoft Excel
  • Inspection marking systems
  • IBM Lotus Notes
  • IBM Notes
  • Data entry software
  • Database software
  • Microsoft SharePoint
  • Rockwell Automation AI
  • Sight Machine AI
  • Structured query language SQL
  • FileMaker Pro
  • Skype
  • Statistical process control SPC data collection devices
  • ChatGPT (OpenAI)
  • Microsoft PowerPoint
  • Cybermetrics GAGETrak
  • Minitab
  • Verisurf Metrology
  • Qwen (Alibaba)
  • Mastercam Design
  • Dassault Systemes CATIA
  • Mastercam computer-aided design and manufacturing software
  • Kimi (Moonshot AI)
  • Computer assisted design software
  • R
  • Coordinate measuring machine software
  • Microsoft Office software
  • Autodesk AutoCAD
  • Nova (Amazon)
  • SAP software
  • Apache Pig
  • Mistral (Mistral AI)
  • Design of experiments DOE software
  • Extensible markup language XML
  • Microsoft Visio
  • Computer-aided inspection software
  • Microsoft Word
  • Gemini (Google)
  • Selenium
  • The MathWorks MATLAB
  • DeepSeek
  • ABB AI Robotics
  • Apache Hive
  • Dassault Systemes SolidWorks
  • Cognex Vision AI
  • Grok (xAI)
  • Microsoft Access
  • In-circuit testers
  • Micrometers
  • Multimeters
  • Digital voltmeters DVM
  • Laser thickness gauges
  • Frequency counters
  • Return loss calibrator RLC passive component testers
  • Conductivity meters
  • Frequency meters
  • Digital resistance meters
  • Moisture meters
  • Vibration and shaker systems
  • Piezoelectric acceleration instruments
  • Compression testers
  • Function generators
  • Ductility testers
  • Calipers
  • Measuring microscopes
  • Ammeters
  • Pin gauges
  • Pi tapes
  • Verisurf CMM Master
  • Hydraulic pumps
  • Thread gauges
  • Accelerometers
  • Viscometers
  • Depth gauges
  • Power meters
  • Resonance acceleration instruments
  • Logic test systems
  • Industrial bench scales
  • Eddy current probes
  • Personal computers
  • Manufacturing defect analyzers MDA
  • Resistivity meters
  • Shock testers
  • Eddy current flaw detectors
  • Sorting machines
  • Magnetic induction acceleration instruments
  • Verisurf 3Dgage
  • Holographic interferometers
  • Fatigue testers
  • Capacitive acceleration instruments
  • Optical gauges
  • Impact hammers
  • Penetrant flaw detectors
  • Calorimetric leak testers
  • Tensile testers
  • Height gauges
  • Printed circuit board PCB testers
  • Hydraulic lifts
  • Gloss meters
  • Force transducers
  • Optical comparators
  • Linear or mixed signal equipment
  • Null-balance acceleration instruments
  • Environmental chambers
  • Creep and stress relaxation testers
  • Coordinate measuring machines CMM
  • Pulse generators
  • Mass flow leak testers
  • Resistance meters
  • Forklifts
  • Laser shearography flaw detectors
  • Metallurgical microscopes
  • Beta gauges
  • Verisurf Master3DGage
  • Plug gauges
  • Hipot testers
  • Radiographic flaw detectors
  • Magnetic particle flaw detectors
  • Hardness testers
  • Signal generators
  • Utrasonic flaw detectors
  • Continuity testers
  • Strain gauges
  • Bubble leak testers
  • Digital resistance thermometers
  • Bit error rate testers BERT
  • Direct current DC power testers
  • Digital multimeters
  • Backplane testers
  • Plotters
  • Shear testers
  • Sampling oscilloscopes
  • Impact toughness testers
  • Color spectrometers
  • Overhead cranes

Alternative Job Titles