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Automation Risk Analysis

Will “Iron Assorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Iron Assorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Iron Assorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Notify supervisors or other personnel of production problems.

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Position products, components, or parts for testing.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute usable amounts of items in shipments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

Technologies & Software

  • Coordinate measuring machine software
  • Minitab
  • Dassault Systemes SolidWorks
  • FileMaker Pro
  • Microsoft SharePoint
  • Label inspection systems
  • Cybermetrics GAGETrak
  • Inspection marking systems
  • Atlassian JIRA
  • Tolerance analysis software
  • SAP software
  • Statistical process control SPC data collection devices
  • Microsoft Access
  • Skype
  • Structured query language SQL
  • Kimi (Moonshot AI)
  • Cognex Vision AI
  • IBM Notes
  • Verisurf Metrology
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Excel
  • Dassault Systemes CATIA
  • Apache Pig
  • Design of experiments DOE software
  • R
  • Mastercam Design
  • IBM Lotus Notes
  • Microsoft Outlook
  • Grok (xAI)
  • Data entry software
  • Extensible markup language XML
  • The MathWorks MATLAB
  • DeepSeek
  • Autodesk AutoCAD
  • Selenium
  • Siemens Industrial AI
  • Microsoft Word
  • Mistral (Mistral AI)
  • Llama (Meta)
  • Microsoft PowerPoint
  • Microsoft Office software
  • Gemini (Google)
  • Computer-aided inspection software
  • Nova (Amazon)
  • Apache Hive
  • Sight Machine AI
  • Qwen (Alibaba)
  • Database software
  • Rockwell Automation AI
  • ChatGPT (OpenAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Computer assisted design software
  • Microsoft Visio
  • Medical condition coding software
  • ABB AI Robotics
  • Claude (Anthropic)
  • Data analysis software
  • In-circuit testers
  • Piezoelectric acceleration instruments
  • Sampling oscilloscopes
  • Mass flow leak testers
  • Sorting machines
  • Logic test systems
  • Eddy current probes
  • Hardness testers
  • Function generators
  • Plug gauges
  • Printed circuit board PCB testers
  • Measuring microscopes
  • Moisture meters
  • Linear or mixed signal equipment
  • Shock testers
  • Return loss calibrator RLC passive component testers
  • Direct current DC power testers
  • Digital voltmeters DVM
  • Verisurf 3Dgage
  • Ammeters
  • Forklifts
  • Frequency counters
  • Metallurgical microscopes
  • Strain gauges
  • Impact toughness testers
  • Holographic interferometers
  • Laser thickness gauges
  • Digital multimeters
  • Digital resistance thermometers
  • Laser shearography flaw detectors
  • Plotters
  • Overhead cranes
  • Creep and stress relaxation testers
  • Hipot testers
  • Magnetic induction acceleration instruments
  • Magnetic particle flaw detectors
  • Eddy current flaw detectors
  • Bubble leak testers
  • Continuity testers
  • Personal computers
  • Coordinate measuring machines CMM
  • Tensile testers
  • Signal generators
  • Manufacturing defect analyzers MDA
  • Height gauges
  • Verisurf Master3DGage
  • Penetrant flaw detectors
  • Utrasonic flaw detectors
  • Resonance acceleration instruments
  • Resistivity meters
  • Accelerometers
  • Conductivity meters
  • Backplane testers
  • Frequency meters
  • Shear testers
  • Ductility testers
  • Force transducers
  • Environmental chambers
  • Beta gauges
  • Depth gauges
  • Multimeters
  • Micrometers
  • Power meters
  • Fatigue testers
  • Impact hammers
  • Color spectrometers
  • Thread gauges
  • Calorimetric leak testers
  • Resistance meters
  • Capacitive acceleration instruments
  • Pin gauges
  • Pi tapes
  • Pulse generators
  • Verisurf CMM Master
  • Hydraulic pumps
  • Bit error rate testers BERT
  • Optical gauges
  • Compression testers
  • Gloss meters
  • Vibration and shaker systems
  • Industrial bench scales
  • Viscometers
  • Digital resistance meters
  • Radiographic flaw detectors
  • Calipers
  • Optical comparators
  • Hydraulic lifts
  • Null-balance acceleration instruments

Alternative Job Titles