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Automation Risk Analysis

Will “Plate Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Plate Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Plate Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Analyze test data, making computations as necessary, to determine test results.

Technologies & Software

  • Structured query language SQL
  • The MathWorks MATLAB
  • FileMaker Pro
  • Apache Hive
  • Siemens Industrial AI
  • Nova (Amazon)
  • Qwen (Alibaba)
  • Cognex Vision AI
  • Microsoft Word
  • Statistical process control SPC data collection devices
  • Cybermetrics GAGETrak
  • Apache Pig
  • Extensible markup language XML
  • Grok (xAI)
  • Verisurf Metrology
  • IBM Notes
  • DeepSeek
  • Microsoft Access
  • Inspection marking systems
  • Sight Machine AI
  • Data analysis software
  • Computer-aided inspection software
  • Autodesk AutoCAD
  • ABB AI Robotics
  • ChatGPT (OpenAI)
  • Database software
  • R
  • Microsoft Office software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Design of experiments DOE software
  • Llama (Meta)
  • Mastercam Design
  • Microsoft PowerPoint
  • Computer assisted design software
  • Microsoft Visio
  • Mistral (Mistral AI)
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Excel
  • Tolerance analysis software
  • Medical condition coding software
  • Claude (Anthropic)
  • Microsoft SharePoint
  • Microsoft Outlook
  • Gemini (Google)
  • Kimi (Moonshot AI)
  • Coordinate measuring machine software
  • Dassault Systemes CATIA
  • Label inspection systems
  • IBM Lotus Notes
  • Rockwell Automation AI
  • Data entry software
  • Minitab
  • Atlassian JIRA
  • Skype
  • SAP software
  • Dassault Systemes SolidWorks
  • Selenium
  • Resistivity meters
  • Multimeters
  • Impact hammers
  • Bit error rate testers BERT
  • Digital multimeters
  • Eddy current flaw detectors
  • Height gauges
  • Coordinate measuring machines CMM
  • Hipot testers
  • Printed circuit board PCB testers
  • Resistance meters
  • Pulse generators
  • Laser thickness gauges
  • Plug gauges
  • Optical comparators
  • Metallurgical microscopes
  • Hydraulic pumps
  • Pin gauges
  • Vibration and shaker systems
  • Direct current DC power testers
  • Strain gauges
  • Bubble leak testers
  • Verisurf Master3DGage
  • Digital resistance meters
  • Ductility testers
  • Gloss meters
  • Verisurf 3Dgage
  • Shear testers
  • Moisture meters
  • Penetrant flaw detectors
  • Accelerometers
  • Return loss calibrator RLC passive component testers
  • Manufacturing defect analyzers MDA
  • Depth gauges
  • Magnetic particle flaw detectors
  • Digital resistance thermometers
  • In-circuit testers
  • Shock testers
  • Linear or mixed signal equipment
  • Null-balance acceleration instruments
  • Digital voltmeters DVM
  • Conductivity meters
  • Piezoelectric acceleration instruments
  • Laser shearography flaw detectors
  • Capacitive acceleration instruments
  • Frequency meters
  • Plotters
  • Viscometers
  • Radiographic flaw detectors
  • Industrial bench scales
  • Beta gauges
  • Resonance acceleration instruments
  • Backplane testers
  • Hydraulic lifts
  • Magnetic induction acceleration instruments
  • Utrasonic flaw detectors
  • Signal generators
  • Tensile testers
  • Pi tapes
  • Overhead cranes
  • Measuring microscopes
  • Optical gauges
  • Eddy current probes
  • Environmental chambers
  • Verisurf CMM Master
  • Holographic interferometers
  • Thread gauges
  • Mass flow leak testers
  • Ammeters
  • Hardness testers
  • Creep and stress relaxation testers
  • Color spectrometers
  • Forklifts
  • Function generators
  • Calipers
  • Sampling oscilloscopes
  • Logic test systems
  • Micrometers
  • Continuity testers
  • Compression testers
  • Calorimetric leak testers
  • Frequency counters
  • Personal computers
  • Power meters
  • Force transducers
  • Fatigue testers
  • Sorting machines
  • Impact toughness testers

Alternative Job Titles