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Automation Risk Analysis

Will “Lump Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Lump Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Lump Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Notify supervisors or other personnel of production problems.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Position products, components, or parts for testing.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Collect or select samples for testing or for use as models.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

  • Microsoft Visio
  • Siemens Industrial AI
  • Microsoft Word
  • Gemini (Google)
  • IBM Lotus Notes
  • SAP software
  • Label inspection systems
  • Microsoft PowerPoint
  • Mastercam computer-aided design and manufacturing software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Atlassian JIRA
  • The MathWorks MATLAB
  • Statistical process control SPC data collection devices
  • Cognex Vision AI
  • Dassault Systemes SolidWorks
  • Microsoft Outlook
  • DeepSeek
  • Rockwell Automation AI
  • Extensible markup language XML
  • Computer assisted design software
  • Tolerance analysis software
  • Medical condition coding software
  • Data entry software
  • Sight Machine AI
  • Mistral (Mistral AI)
  • Microsoft SharePoint
  • Dassault Systemes CATIA
  • Llama (Meta)
  • Selenium
  • Minitab
  • Design of experiments DOE software
  • Computer-aided inspection software
  • IBM Notes
  • FileMaker Pro
  • Grok (xAI)
  • Coordinate measuring machine software
  • Structured query language SQL
  • Kimi (Moonshot AI)
  • Claude (Anthropic)
  • Apache Pig
  • Verisurf Metrology
  • ABB AI Robotics
  • ChatGPT (OpenAI)
  • Skype
  • Cybermetrics GAGETrak
  • Database software
  • Microsoft Office software
  • Inspection marking systems
  • Apache Hive
  • R
  • Qwen (Alibaba)
  • Mastercam Design
  • Autodesk AutoCAD
  • Microsoft Excel
  • Microsoft Access
  • Data analysis software
  • Nova (Amazon)
  • Vibration and shaker systems
  • Hipot testers
  • Shear testers
  • Ductility testers
  • Optical comparators
  • Verisurf 3Dgage
  • Shock testers
  • Direct current DC power testers
  • Hydraulic lifts
  • Digital resistance meters
  • In-circuit testers
  • Capacitive acceleration instruments
  • Pi tapes
  • Resistivity meters
  • Function generators
  • Penetrant flaw detectors
  • Hardness testers
  • Frequency meters
  • Height gauges
  • Coordinate measuring machines CMM
  • Personal computers
  • Calipers
  • Laser thickness gauges
  • Viscometers
  • Power meters
  • Creep and stress relaxation testers
  • Linear or mixed signal equipment
  • Pin gauges
  • Accelerometers
  • Bubble leak testers
  • Tensile testers
  • Verisurf CMM Master
  • Ammeters
  • Multimeters
  • Impact toughness testers
  • Eddy current probes
  • Holographic interferometers
  • Eddy current flaw detectors
  • Frequency counters
  • Piezoelectric acceleration instruments
  • Logic test systems
  • Digital resistance thermometers
  • Laser shearography flaw detectors
  • Industrial bench scales
  • Strain gauges
  • Compression testers
  • Environmental chambers
  • Impact hammers
  • Plotters
  • Optical gauges
  • Thread gauges
  • Manufacturing defect analyzers MDA
  • Overhead cranes
  • Depth gauges
  • Null-balance acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Moisture meters
  • Magnetic induction acceleration instruments
  • Continuity testers
  • Calorimetric leak testers
  • Signal generators
  • Digital multimeters
  • Mass flow leak testers
  • Radiographic flaw detectors
  • Force transducers
  • Conductivity meters
  • Verisurf Master3DGage
  • Micrometers
  • Backplane testers
  • Gloss meters
  • Measuring microscopes
  • Color spectrometers
  • Forklifts
  • Sorting machines
  • Resonance acceleration instruments
  • Magnetic particle flaw detectors
  • Digital voltmeters DVM
  • Hydraulic pumps
  • Fatigue testers
  • Sampling oscilloscopes
  • Metallurgical microscopes
  • Plug gauges
  • Pulse generators
  • Printed circuit board PCB testers
  • Resistance meters
  • Utrasonic flaw detectors
  • Beta gauges
  • Bit error rate testers BERT

Alternative Job Titles