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Automation Risk Analysis

Will “Lump Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Lump Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Lump Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute usable amounts of items in shipments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Notify supervisors or other personnel of production problems.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Collect or select samples for testing or for use as models.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • IBM Notes
  • Microsoft Visio
  • ABB AI Robotics
  • Microsoft Access
  • Selenium
  • Siemens Industrial AI
  • Microsoft Word
  • Gemini (Google)
  • Autodesk AutoCAD
  • Mastercam computer-aided design and manufacturing software
  • Grok (xAI)
  • Structured query language SQL
  • Microsoft Outlook
  • Data entry software
  • Atlassian JIRA
  • R
  • Microsoft Excel
  • Sight Machine AI
  • Mastercam Design
  • SAP software
  • Extensible markup language XML
  • Mistral (Mistral AI)
  • Tolerance analysis software
  • The MathWorks MATLAB
  • Apache Pig
  • DeepSeek
  • Computer-aided inspection software
  • Cognex Vision AI
  • Microsoft SharePoint
  • Database software
  • Nova (Amazon)
  • Computer assisted design software
  • Inspection marking systems
  • Skype
  • Dassault Systemes CATIA
  • Design of experiments DOE software
  • Medical condition coding software
  • ChatGPT (OpenAI)
  • Coordinate measuring machine software
  • Label inspection systems
  • Cybermetrics GAGETrak
  • Wilcox Associates PC-DMIS Inspection Planner
  • Statistical process control SPC data collection devices
  • Microsoft PowerPoint
  • Apache Hive
  • Dassault Systemes SolidWorks
  • Kimi (Moonshot AI)
  • Llama (Meta)
  • Claude (Anthropic)
  • Qwen (Alibaba)
  • IBM Lotus Notes
  • Minitab
  • Data analysis software
  • FileMaker Pro
  • Rockwell Automation AI
  • Verisurf Metrology
  • Microsoft Office software
  • Verisurf 3Dgage
  • Calorimetric leak testers
  • Magnetic particle flaw detectors
  • Frequency meters
  • Impact toughness testers
  • Mass flow leak testers
  • Pulse generators
  • Beta gauges
  • Thread gauges
  • Optical gauges
  • In-circuit testers
  • Compression testers
  • Manufacturing defect analyzers MDA
  • Function generators
  • Tensile testers
  • Linear or mixed signal equipment
  • Sorting machines
  • Continuity testers
  • Verisurf CMM Master
  • Radiographic flaw detectors
  • Backplane testers
  • Digital multimeters
  • Creep and stress relaxation testers
  • Plug gauges
  • Impact hammers
  • Holographic interferometers
  • Capacitive acceleration instruments
  • Magnetic induction acceleration instruments
  • Hardness testers
  • Height gauges
  • Accelerometers
  • Hipot testers
  • Hydraulic pumps
  • Piezoelectric acceleration instruments
  • Color spectrometers
  • Viscometers
  • Bit error rate testers BERT
  • Digital voltmeters DVM
  • Verisurf Master3DGage
  • Fatigue testers
  • Shock testers
  • Logic test systems
  • Sampling oscilloscopes
  • Shear testers
  • Printed circuit board PCB testers
  • Environmental chambers
  • Eddy current probes
  • Gloss meters
  • Depth gauges
  • Micrometers
  • Utrasonic flaw detectors
  • Eddy current flaw detectors
  • Direct current DC power testers
  • Coordinate measuring machines CMM
  • Overhead cranes
  • Multimeters
  • Calipers
  • Ammeters
  • Bubble leak testers
  • Return loss calibrator RLC passive component testers
  • Force transducers
  • Forklifts
  • Digital resistance thermometers
  • Personal computers
  • Strain gauges
  • Vibration and shaker systems
  • Power meters
  • Frequency counters
  • Laser shearography flaw detectors
  • Optical comparators
  • Penetrant flaw detectors
  • Plotters
  • Measuring microscopes
  • Conductivity meters
  • Pi tapes
  • Signal generators
  • Metallurgical microscopes
  • Hydraulic lifts
  • Ductility testers
  • Industrial bench scales
  • Resistance meters
  • Resistivity meters
  • Digital resistance meters
  • Null-balance acceleration instruments
  • Resonance acceleration instruments
  • Laser thickness gauges
  • Pin gauges
  • Moisture meters

Alternative Job Titles