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Automation Risk Analysis

Will “Tool and Die Making Setup and Layout Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Tool and Die Making Setup and Layout Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Tool and Die Making Setup and Layout Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute usable amounts of items in shipments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Compute defect percentages or averages, using formulas and calculators.

  • Notify supervisors or other personnel of production problems.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Analyze test data, making computations as necessary, to determine test results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Recommend necessary corrective actions, based on inspection results.

Technologies & Software

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  • R
  • Extensible markup language XML
  • Kimi (Moonshot AI)
  • Microsoft PowerPoint
  • Verisurf Metrology
  • Coordinate measuring machine software
  • The MathWorks MATLAB
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Hive
  • IBM Notes
  • Nova (Amazon)
  • Selenium
  • Cognex Vision AI
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  • Database software
  • Inspection marking systems
  • Label inspection systems
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  • Mistral (Mistral AI)
  • SAP software
  • Computer-aided inspection software
  • Dassault Systemes CATIA
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  • Tolerance analysis software
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  • Data analysis software
  • Design of experiments DOE software
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  • Computer assisted design software
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  • Rockwell Automation AI
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  • Microsoft Visio
  • Apache Pig
  • Minitab
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  • Personal computers
  • Magnetic particle flaw detectors
  • Piezoelectric acceleration instruments
  • Measuring microscopes
  • Shock testers
  • Bubble leak testers
  • Calipers
  • Accelerometers
  • Environmental chambers
  • Conductivity meters
  • Pin gauges
  • Sorting machines
  • Force transducers
  • Eddy current probes
  • Micrometers
  • Eddy current flaw detectors
  • Industrial bench scales
  • Linear or mixed signal equipment
  • Depth gauges
  • Resistance meters
  • Vibration and shaker systems
  • Optical comparators
  • Capacitive acceleration instruments
  • Verisurf Master3DGage
  • Return loss calibrator RLC passive component testers
  • Holographic interferometers
  • Laser thickness gauges
  • Calorimetric leak testers
  • Coordinate measuring machines CMM
  • Viscometers
  • Continuity testers
  • Utrasonic flaw detectors
  • Thread gauges
  • Mass flow leak testers
  • Moisture meters
  • Beta gauges
  • Resonance acceleration instruments
  • Creep and stress relaxation testers
  • Logic test systems
  • Forklifts
  • Shear testers
  • Digital multimeters
  • Impact toughness testers
  • Tensile testers
  • Hardness testers
  • Null-balance acceleration instruments
  • Metallurgical microscopes
  • Ductility testers
  • Backplane testers
  • Plug gauges
  • Plotters
  • Verisurf 3Dgage
  • Color spectrometers
  • Compression testers
  • Gloss meters
  • Digital resistance meters
  • Hydraulic pumps
  • Digital resistance thermometers
  • Power meters
  • Verisurf CMM Master
  • Bit error rate testers BERT
  • Strain gauges
  • Frequency meters
  • Digital voltmeters DVM
  • Function generators
  • Fatigue testers
  • Frequency counters
  • Hydraulic lifts
  • Printed circuit board PCB testers
  • Optical gauges
  • Overhead cranes
  • Manufacturing defect analyzers MDA
  • Signal generators
  • Penetrant flaw detectors
  • Multimeters
  • Magnetic induction acceleration instruments
  • Pulse generators
  • Laser shearography flaw detectors
  • In-circuit testers
  • Radiographic flaw detectors
  • Hipot testers
  • Ammeters
  • Direct current DC power testers
  • Resistivity meters
  • Impact hammers
  • Height gauges
  • Sampling oscilloscopes
  • Pi tapes

Alternative Job Titles