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Automation Risk Analysis

Will “Tool and Die Making Setup and Layout Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Tool and Die Making Setup and Layout Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Tool and Die Making Setup and Layout Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute usable amounts of items in shipments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Notify supervisors or other personnel of production problems.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Recommend necessary corrective actions, based on inspection results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Position products, components, or parts for testing.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Collect or select samples for testing or for use as models.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

Technologies & Software

  • Verisurf Metrology
  • IBM Notes
  • Computer assisted design software
  • Atlassian JIRA
  • Microsoft Excel
  • Selenium
  • ChatGPT (OpenAI)
  • Nova (Amazon)
  • Qwen (Alibaba)
  • Microsoft Outlook
  • Extensible markup language XML
  • Microsoft Access
  • R
  • IBM Lotus Notes
  • Design of experiments DOE software
  • Medical condition coding software
  • Microsoft Word
  • SAP software
  • Data analysis software
  • Cybermetrics GAGETrak
  • Rockwell Automation AI
  • Statistical process control SPC data collection devices
  • Label inspection systems
  • Inspection marking systems
  • Data entry software
  • Database software
  • DeepSeek
  • Mastercam computer-aided design and manufacturing software
  • Tolerance analysis software
  • Gemini (Google)
  • The MathWorks MATLAB
  • FileMaker Pro
  • Mastercam Design
  • Apache Hive
  • Llama (Meta)
  • Dassault Systemes SolidWorks
  • Cognex Vision AI
  • ABB AI Robotics
  • Siemens Industrial AI
  • Microsoft SharePoint
  • Coordinate measuring machine software
  • Sight Machine AI
  • Autodesk AutoCAD
  • Computer-aided inspection software
  • Mistral (Mistral AI)
  • Skype
  • Minitab
  • Claude (Anthropic)
  • Apache Pig
  • Microsoft PowerPoint
  • Structured query language SQL
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes CATIA
  • Kimi (Moonshot AI)
  • Microsoft Office software
  • Microsoft Visio
  • Grok (xAI)
  • Coordinate measuring machines CMM
  • Impact toughness testers
  • Metallurgical microscopes
  • Force transducers
  • Laser shearography flaw detectors
  • Manufacturing defect analyzers MDA
  • Magnetic particle flaw detectors
  • Backplane testers
  • Height gauges
  • Depth gauges
  • Digital multimeters
  • Verisurf CMM Master
  • Holographic interferometers
  • Mass flow leak testers
  • Ammeters
  • Plotters
  • Optical comparators
  • Verisurf Master3DGage
  • Laser thickness gauges
  • Linear or mixed signal equipment
  • Piezoelectric acceleration instruments
  • Penetrant flaw detectors
  • Shock testers
  • Ductility testers
  • Tensile testers
  • Fatigue testers
  • Pi tapes
  • Calorimetric leak testers
  • Power meters
  • Frequency counters
  • Bit error rate testers BERT
  • Pin gauges
  • Resistivity meters
  • Resonance acceleration instruments
  • Color spectrometers
  • Viscometers
  • Impact hammers
  • Verisurf 3Dgage
  • Digital resistance thermometers
  • Eddy current probes
  • Digital voltmeters DVM
  • Hardness testers
  • Logic test systems
  • Conductivity meters
  • Industrial bench scales
  • Measuring microscopes
  • Utrasonic flaw detectors
  • Sorting machines
  • Function generators
  • Creep and stress relaxation testers
  • Digital resistance meters
  • Forklifts
  • Capacitive acceleration instruments
  • Vibration and shaker systems
  • Plug gauges
  • Null-balance acceleration instruments
  • Optical gauges
  • Resistance meters
  • Beta gauges
  • In-circuit testers
  • Return loss calibrator RLC passive component testers
  • Sampling oscilloscopes
  • Calipers
  • Gloss meters
  • Personal computers
  • Environmental chambers
  • Hipot testers
  • Pulse generators
  • Shear testers
  • Compression testers
  • Bubble leak testers
  • Hydraulic lifts
  • Magnetic induction acceleration instruments
  • Direct current DC power testers
  • Overhead cranes
  • Thread gauges
  • Hydraulic pumps
  • Micrometers
  • Signal generators
  • Multimeters
  • Frequency meters
  • Eddy current flaw detectors
  • Continuity testers
  • Printed circuit board PCB testers
  • Moisture meters
  • Accelerometers
  • Radiographic flaw detectors
  • Strain gauges

Alternative Job Titles