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Automation Risk Analysis

Will “Tool and Die Making Setup and Layout Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Tool and Die Making Setup and Layout Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Tool and Die Making Setup and Layout Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Recommend necessary corrective actions, based on inspection results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute usable amounts of items in shipments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Analyze test data, making computations as necessary, to determine test results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Collect or select samples for testing or for use as models.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

Technologies & Software

  • Tolerance analysis software
  • Llama (Meta)
  • Verisurf Metrology
  • Microsoft Excel
  • R
  • Nova (Amazon)
  • Atlassian JIRA
  • Kimi (Moonshot AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Claude (Anthropic)
  • Computer assisted design software
  • Structured query language SQL
  • Microsoft Visio
  • Mastercam Design
  • Microsoft Outlook
  • IBM Lotus Notes
  • Selenium
  • Sight Machine AI
  • Qwen (Alibaba)
  • Grok (xAI)
  • Rockwell Automation AI
  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • Skype
  • Apache Hive
  • Dassault Systemes SolidWorks
  • Computer-aided inspection software
  • The MathWorks MATLAB
  • Microsoft SharePoint
  • Design of experiments DOE software
  • FileMaker Pro
  • Microsoft Access
  • Cybermetrics GAGETrak
  • Label inspection systems
  • Microsoft PowerPoint
  • Inspection marking systems
  • Autodesk AutoCAD
  • Mastercam computer-aided design and manufacturing software
  • ABB AI Robotics
  • Microsoft Word
  • Data entry software
  • Database software
  • IBM Notes
  • Statistical process control SPC data collection devices
  • Minitab
  • Medical condition coding software
  • Dassault Systemes CATIA
  • Extensible markup language XML
  • Data analysis software
  • Gemini (Google)
  • SAP software
  • Microsoft Office software
  • Cognex Vision AI
  • Coordinate measuring machine software
  • DeepSeek
  • ChatGPT (OpenAI)
  • Apache Pig
  • Capacitive acceleration instruments
  • Pulse generators
  • Conductivity meters
  • Calorimetric leak testers
  • Micrometers
  • Resonance acceleration instruments
  • Vibration and shaker systems
  • Tensile testers
  • Sampling oscilloscopes
  • Viscometers
  • Mass flow leak testers
  • Printed circuit board PCB testers
  • Manufacturing defect analyzers MDA
  • Ductility testers
  • Backplane testers
  • Shear testers
  • Frequency meters
  • Metallurgical microscopes
  • Coordinate measuring machines CMM
  • Force transducers
  • Function generators
  • Linear or mixed signal equipment
  • Frequency counters
  • Overhead cranes
  • Beta gauges
  • Gloss meters
  • Continuity testers
  • Utrasonic flaw detectors
  • Verisurf 3Dgage
  • Resistivity meters
  • Optical gauges
  • Compression testers
  • Piezoelectric acceleration instruments
  • Optical comparators
  • Impact toughness testers
  • Accelerometers
  • Height gauges
  • Plotters
  • Logic test systems
  • Measuring microscopes
  • Calipers
  • Thread gauges
  • Hydraulic pumps
  • Strain gauges
  • Multimeters
  • Impact hammers
  • Pi tapes
  • Color spectrometers
  • Digital resistance thermometers
  • Digital voltmeters DVM
  • Creep and stress relaxation testers
  • Holographic interferometers
  • Verisurf CMM Master
  • Penetrant flaw detectors
  • Verisurf Master3DGage
  • Hipot testers
  • Return loss calibrator RLC passive component testers
  • Industrial bench scales
  • Bubble leak testers
  • Depth gauges
  • Magnetic particle flaw detectors
  • Laser thickness gauges
  • Ammeters
  • Null-balance acceleration instruments
  • Sorting machines
  • Eddy current flaw detectors
  • Laser shearography flaw detectors
  • Personal computers
  • Bit error rate testers BERT
  • Fatigue testers
  • Power meters
  • Signal generators
  • Moisture meters
  • Environmental chambers
  • Digital multimeters
  • Magnetic induction acceleration instruments
  • Resistance meters
  • Hydraulic lifts
  • Direct current DC power testers
  • Eddy current probes
  • In-circuit testers
  • Hardness testers
  • Forklifts
  • Shock testers
  • Digital resistance meters
  • Radiographic flaw detectors
  • Pin gauges
  • Plug gauges

Alternative Job Titles