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Automation Risk Analysis

Will “Ballast Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Ballast Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Ballast Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Collect or select samples for testing or for use as models.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute usable amounts of items in shipments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute defect percentages or averages, using formulas and calculators.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

Technologies & Software

  • Microsoft Access
  • Autodesk AutoCAD
  • Verisurf Metrology
  • Atlassian JIRA
  • Nova (Amazon)
  • Dassault Systemes SolidWorks
  • Computer-aided inspection software
  • Microsoft Outlook
  • Gemini (Google)
  • Mistral (Mistral AI)
  • Grok (xAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Skype
  • Siemens Industrial AI
  • Minitab
  • Qwen (Alibaba)
  • Apache Hive
  • Microsoft Word
  • FileMaker Pro
  • Tolerance analysis software
  • IBM Notes
  • Computer assisted design software
  • SAP software
  • IBM Lotus Notes
  • Mastercam computer-aided design and manufacturing software
  • Sight Machine AI
  • Microsoft Excel
  • Inspection marking systems
  • R
  • Microsoft SharePoint
  • Statistical process control SPC data collection devices
  • Dassault Systemes CATIA
  • Cognex Vision AI
  • Structured query language SQL
  • Cybermetrics GAGETrak
  • DeepSeek
  • Label inspection systems
  • Data analysis software
  • Extensible markup language XML
  • Data entry software
  • Apache Pig
  • Claude (Anthropic)
  • Database software
  • Kimi (Moonshot AI)
  • Microsoft Visio
  • Rockwell Automation AI
  • ChatGPT (OpenAI)
  • ABB AI Robotics
  • Design of experiments DOE software
  • Medical condition coding software
  • The MathWorks MATLAB
  • Microsoft PowerPoint
  • Llama (Meta)
  • Coordinate measuring machine software
  • Mastercam Design
  • Microsoft Office software
  • Selenium
  • Radiographic flaw detectors
  • Eddy current flaw detectors
  • Beta gauges
  • Environmental chambers
  • Micrometers
  • Frequency meters
  • Digital multimeters
  • Backplane testers
  • Gloss meters
  • Shear testers
  • Logic test systems
  • Vibration and shaker systems
  • Verisurf Master3DGage
  • Frequency counters
  • Direct current DC power testers
  • Metallurgical microscopes
  • Impact hammers
  • Viscometers
  • Penetrant flaw detectors
  • Calipers
  • Printed circuit board PCB testers
  • Holographic interferometers
  • Pulse generators
  • Laser thickness gauges
  • Fatigue testers
  • Resistivity meters
  • Resonance acceleration instruments
  • Thread gauges
  • Magnetic particle flaw detectors
  • Multimeters
  • Laser shearography flaw detectors
  • Utrasonic flaw detectors
  • Pin gauges
  • Mass flow leak testers
  • Force transducers
  • Color spectrometers
  • Accelerometers
  • Digital resistance thermometers
  • Calorimetric leak testers
  • Depth gauges
  • Verisurf CMM Master
  • Measuring microscopes
  • Tensile testers
  • Optical gauges
  • Plug gauges
  • Strain gauges
  • Null-balance acceleration instruments
  • Signal generators
  • Impact toughness testers
  • Pi tapes
  • Hydraulic lifts
  • Hipot testers
  • Continuity testers
  • Piezoelectric acceleration instruments
  • Manufacturing defect analyzers MDA
  • Compression testers
  • Ammeters
  • Verisurf 3Dgage
  • Coordinate measuring machines CMM
  • Optical comparators
  • Hydraulic pumps
  • Resistance meters
  • Overhead cranes
  • Plotters
  • Personal computers
  • Linear or mixed signal equipment
  • In-circuit testers
  • Eddy current probes
  • Creep and stress relaxation testers
  • Forklifts
  • Power meters
  • Sorting machines
  • Conductivity meters
  • Magnetic induction acceleration instruments
  • Height gauges
  • Hardness testers
  • Bit error rate testers BERT
  • Industrial bench scales
  • Sampling oscilloscopes
  • Return loss calibrator RLC passive component testers
  • Digital resistance meters
  • Digital voltmeters DVM
  • Ductility testers
  • Shock testers
  • Function generators
  • Moisture meters
  • Bubble leak testers
  • Capacitive acceleration instruments

Alternative Job Titles