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Automation Risk Analysis

Will “Pressure Tester Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Pressure Tester Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Pressure Tester Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Compute defect percentages or averages, using formulas and calculators.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute usable amounts of items in shipments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

Technologies & Software

  • Verisurf Metrology
  • Data entry software
  • Tolerance analysis software
  • Inspection marking systems
  • IBM Lotus Notes
  • The MathWorks MATLAB
  • Microsoft PowerPoint
  • Structured query language SQL
  • Coordinate measuring machine software
  • ChatGPT (OpenAI)
  • IBM Notes
  • Mastercam Design
  • Kimi (Moonshot AI)
  • Dassault Systemes CATIA
  • Cybermetrics GAGETrak
  • Design of experiments DOE software
  • Database software
  • R
  • ABB AI Robotics
  • Microsoft Outlook
  • Microsoft SharePoint
  • Sight Machine AI
  • Mastercam computer-aided design and manufacturing software
  • Siemens Industrial AI
  • Computer-aided inspection software
  • Llama (Meta)
  • Microsoft Office software
  • Microsoft Visio
  • DeepSeek
  • Computer assisted design software
  • Claude (Anthropic)
  • Label inspection systems
  • Cognex Vision AI
  • SAP software
  • Atlassian JIRA
  • Microsoft Access
  • Apache Hive
  • Wilcox Associates PC-DMIS Inspection Planner
  • Qwen (Alibaba)
  • Autodesk AutoCAD
  • Minitab
  • Medical condition coding software
  • FileMaker Pro
  • Mistral (Mistral AI)
  • Microsoft Word
  • Dassault Systemes SolidWorks
  • Gemini (Google)
  • Nova (Amazon)
  • Skype
  • Microsoft Excel
  • Selenium
  • Rockwell Automation AI
  • Statistical process control SPC data collection devices
  • Extensible markup language XML
  • Apache Pig
  • Grok (xAI)
  • Data analysis software
  • Power meters
  • Sampling oscilloscopes
  • Plug gauges
  • Hardness testers
  • Magnetic induction acceleration instruments
  • Impact hammers
  • Conductivity meters
  • Eddy current probes
  • Printed circuit board PCB testers
  • Mass flow leak testers
  • Optical comparators
  • Gloss meters
  • Depth gauges
  • Strain gauges
  • Resistivity meters
  • Viscometers
  • Logic test systems
  • Resistance meters
  • Manufacturing defect analyzers MDA
  • Multimeters
  • Function generators
  • Ammeters
  • Frequency counters
  • Digital voltmeters DVM
  • Industrial bench scales
  • Pin gauges
  • Hipot testers
  • Signal generators
  • Moisture meters
  • Vibration and shaker systems
  • Creep and stress relaxation testers
  • Force transducers
  • Magnetic particle flaw detectors
  • Laser shearography flaw detectors
  • Backplane testers
  • Radiographic flaw detectors
  • Thread gauges
  • In-circuit testers
  • Continuity testers
  • Calorimetric leak testers
  • Environmental chambers
  • Hydraulic pumps
  • Verisurf CMM Master
  • Linear or mixed signal equipment
  • Metallurgical microscopes
  • Return loss calibrator RLC passive component testers
  • Calipers
  • Ductility testers
  • Bit error rate testers BERT
  • Frequency meters
  • Utrasonic flaw detectors
  • Pi tapes
  • Digital multimeters
  • Capacitive acceleration instruments
  • Forklifts
  • Verisurf Master3DGage
  • Impact toughness testers
  • Bubble leak testers
  • Null-balance acceleration instruments
  • Measuring microscopes
  • Accelerometers
  • Penetrant flaw detectors
  • Laser thickness gauges
  • Pulse generators
  • Shear testers
  • Height gauges
  • Hydraulic lifts
  • Color spectrometers
  • Fatigue testers
  • Resonance acceleration instruments
  • Plotters
  • Overhead cranes
  • Eddy current flaw detectors
  • Optical gauges
  • Holographic interferometers
  • Personal computers
  • Sorting machines
  • Verisurf 3Dgage
  • Compression testers
  • Direct current DC power testers
  • Digital resistance meters
  • Tensile testers
  • Micrometers
  • Beta gauges
  • Coordinate measuring machines CMM
  • Piezoelectric acceleration instruments
  • Shock testers
  • Digital resistance thermometers

Alternative Job Titles