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Automation Risk Analysis

Will “Pressure Tester Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Pressure Tester Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Pressure Tester Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Notify supervisors or other personnel of production problems.

  • Recommend necessary corrective actions, based on inspection results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Position products, components, or parts for testing.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

  • Compute defect percentages or averages, using formulas and calculators.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute usable amounts of items in shipments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

Technologies & Software

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  • FileMaker Pro
  • IBM Notes
  • Dassault Systemes SolidWorks
  • Claude (Anthropic)
  • Microsoft Office software
  • Mastercam Design
  • Atlassian JIRA
  • ABB AI Robotics
  • Structured query language SQL
  • Grok (xAI)
  • Data analysis software
  • Apache Pig
  • ChatGPT (OpenAI)
  • Dassault Systemes CATIA
  • Data entry software
  • SAP software
  • Sight Machine AI
  • R
  • Microsoft Access
  • Selenium
  • Extensible markup language XML
  • The MathWorks MATLAB
  • Database software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft PowerPoint
  • Rockwell Automation AI
  • Inspection marking systems
  • Gemini (Google)
  • Microsoft SharePoint
  • Autodesk AutoCAD
  • Design of experiments DOE software
  • Siemens Industrial AI
  • Computer assisted design software
  • Apache Hive
  • IBM Lotus Notes
  • Cybermetrics GAGETrak
  • Computer-aided inspection software
  • Microsoft Word
  • Statistical process control SPC data collection devices
  • Nova (Amazon)
  • Tolerance analysis software
  • Label inspection systems
  • DeepSeek
  • Mistral (Mistral AI)
  • Microsoft Visio
  • Verisurf Metrology
  • Cognex Vision AI
  • Coordinate measuring machine software
  • Medical condition coding software
  • Shock testers
  • Coordinate measuring machines CMM
  • Hydraulic lifts
  • Backplane testers
  • Color spectrometers
  • Verisurf 3Dgage
  • Industrial bench scales
  • Impact toughness testers
  • Viscometers
  • Calorimetric leak testers
  • Hydraulic pumps
  • Plug gauges
  • Verisurf Master3DGage
  • Sampling oscilloscopes
  • Continuity testers
  • In-circuit testers
  • Depth gauges
  • Fatigue testers
  • Laser thickness gauges
  • Compression testers
  • Digital voltmeters DVM
  • Frequency counters
  • Multimeters
  • Eddy current flaw detectors
  • Bit error rate testers BERT
  • Printed circuit board PCB testers
  • Impact hammers
  • Function generators
  • Moisture meters
  • Optical comparators
  • Frequency meters
  • Holographic interferometers
  • Logic test systems
  • Hipot testers
  • Magnetic particle flaw detectors
  • Digital resistance meters
  • Creep and stress relaxation testers
  • Forklifts
  • Environmental chambers
  • Penetrant flaw detectors
  • Piezoelectric acceleration instruments
  • Strain gauges
  • Ammeters
  • Bubble leak testers
  • Digital resistance thermometers
  • Thread gauges
  • Eddy current probes
  • Capacitive acceleration instruments
  • Manufacturing defect analyzers MDA
  • Accelerometers
  • Digital multimeters
  • Measuring microscopes
  • Pi tapes
  • Power meters
  • Pin gauges
  • Tensile testers
  • Resistivity meters
  • Metallurgical microscopes
  • Vibration and shaker systems
  • Sorting machines
  • Gloss meters
  • Utrasonic flaw detectors
  • Mass flow leak testers
  • Null-balance acceleration instruments
  • Linear or mixed signal equipment
  • Conductivity meters
  • Optical gauges
  • Shear testers
  • Beta gauges
  • Force transducers
  • Overhead cranes
  • Plotters
  • Ductility testers
  • Laser shearography flaw detectors
  • Personal computers
  • Pulse generators
  • Hardness testers
  • Micrometers
  • Magnetic induction acceleration instruments
  • Direct current DC power testers
  • Signal generators
  • Resonance acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Calipers
  • Verisurf CMM Master
  • Height gauges
  • Radiographic flaw detectors
  • Resistance meters

Alternative Job Titles