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Automation Risk Analysis

Will “Pressure Tester Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Pressure Tester Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Pressure Tester Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Position products, components, or parts for testing.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Recommend necessary corrective actions, based on inspection results.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

Technologies & Software

  • Cognex Vision AI
  • DeepSeek
  • Mastercam Design
  • Coordinate measuring machine software
  • SAP software
  • Tolerance analysis software
  • Microsoft Access
  • Inspection marking systems
  • Selenium
  • Apache Hive
  • ABB AI Robotics
  • Claude (Anthropic)
  • Database software
  • The MathWorks MATLAB
  • Microsoft Office software
  • Sight Machine AI
  • Medical condition coding software
  • Microsoft Visio
  • R
  • Statistical process control SPC data collection devices
  • Qwen (Alibaba)
  • Skype
  • Minitab
  • IBM Notes
  • FileMaker Pro
  • Atlassian JIRA
  • Mastercam computer-aided design and manufacturing software
  • Microsoft PowerPoint
  • Dassault Systemes CATIA
  • Extensible markup language XML
  • Siemens Industrial AI
  • Microsoft Excel
  • Autodesk AutoCAD
  • Design of experiments DOE software
  • Grok (xAI)
  • ChatGPT (OpenAI)
  • Kimi (Moonshot AI)
  • Microsoft Outlook
  • Label inspection systems
  • Cybermetrics GAGETrak
  • Llama (Meta)
  • IBM Lotus Notes
  • Dassault Systemes SolidWorks
  • Microsoft SharePoint
  • Microsoft Word
  • Computer assisted design software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Pig
  • Data analysis software
  • Structured query language SQL
  • Computer-aided inspection software
  • Mistral (Mistral AI)
  • Nova (Amazon)
  • Rockwell Automation AI
  • Verisurf Metrology
  • Data entry software
  • Gemini (Google)
  • Pi tapes
  • Hydraulic lifts
  • Micrometers
  • Laser thickness gauges
  • Pulse generators
  • Color spectrometers
  • Fatigue testers
  • In-circuit testers
  • Coordinate measuring machines CMM
  • Magnetic particle flaw detectors
  • Sorting machines
  • Digital resistance thermometers
  • Industrial bench scales
  • Hydraulic pumps
  • Sampling oscilloscopes
  • Overhead cranes
  • Plotters
  • Capacitive acceleration instruments
  • Shock testers
  • Magnetic induction acceleration instruments
  • Metallurgical microscopes
  • Verisurf CMM Master
  • Return loss calibrator RLC passive component testers
  • Manufacturing defect analyzers MDA
  • Bit error rate testers BERT
  • Frequency counters
  • Creep and stress relaxation testers
  • Mass flow leak testers
  • Shear testers
  • Gloss meters
  • Eddy current flaw detectors
  • Strain gauges
  • Resonance acceleration instruments
  • Environmental chambers
  • Compression testers
  • Linear or mixed signal equipment
  • Conductivity meters
  • Ammeters
  • Eddy current probes
  • Pin gauges
  • Utrasonic flaw detectors
  • Holographic interferometers
  • Depth gauges
  • Verisurf Master3DGage
  • Accelerometers
  • Direct current DC power testers
  • Optical gauges
  • Continuity testers
  • Personal computers
  • Force transducers
  • Plug gauges
  • Ductility testers
  • Height gauges
  • Viscometers
  • Multimeters
  • Piezoelectric acceleration instruments
  • Radiographic flaw detectors
  • Impact hammers
  • Optical comparators
  • Forklifts
  • Measuring microscopes
  • Hardness testers
  • Vibration and shaker systems
  • Printed circuit board PCB testers
  • Impact toughness testers
  • Signal generators
  • Moisture meters
  • Resistivity meters
  • Backplane testers
  • Penetrant flaw detectors
  • Resistance meters
  • Power meters
  • Verisurf 3Dgage
  • Bubble leak testers
  • Frequency meters
  • Null-balance acceleration instruments
  • Logic test systems
  • Beta gauges
  • Digital resistance meters
  • Thread gauges
  • Calipers
  • Function generators
  • Calorimetric leak testers
  • Digital multimeters
  • Digital voltmeters DVM
  • Tensile testers
  • Hipot testers
  • Laser shearography flaw detectors

Alternative Job Titles