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Automation Risk Analysis

Will “Block Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Block Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Block Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute usable amounts of items in shipments.

  • Notify supervisors or other personnel of production problems.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Analyze test data, making computations as necessary, to determine test results.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

Technologies & Software

  • Claude (Anthropic)
  • Qwen (Alibaba)
  • Mastercam Design
  • IBM Notes
  • ABB AI Robotics
  • Rockwell Automation AI
  • Structured query language SQL
  • Apache Pig
  • IBM Lotus Notes
  • Microsoft Word
  • Microsoft Office software
  • Cognex Vision AI
  • Label inspection systems
  • Llama (Meta)
  • Skype
  • Apache Hive
  • Minitab
  • Autodesk AutoCAD
  • Statistical process control SPC data collection devices
  • Computer-aided inspection software
  • R
  • Data analysis software
  • Microsoft SharePoint
  • Microsoft Excel
  • Verisurf Metrology
  • ChatGPT (OpenAI)
  • Microsoft PowerPoint
  • Design of experiments DOE software
  • Atlassian JIRA
  • Microsoft Visio
  • Mistral (Mistral AI)
  • Dassault Systemes CATIA
  • Microsoft Access
  • Gemini (Google)
  • SAP software
  • Inspection marking systems
  • Kimi (Moonshot AI)
  • Siemens Industrial AI
  • Grok (xAI)
  • Microsoft Outlook
  • Tolerance analysis software
  • Cybermetrics GAGETrak
  • Coordinate measuring machine software
  • Extensible markup language XML
  • Database software
  • Data entry software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Medical condition coding software
  • DeepSeek
  • Dassault Systemes SolidWorks
  • Selenium
  • Mastercam computer-aided design and manufacturing software
  • Sight Machine AI
  • Nova (Amazon)
  • Computer assisted design software
  • The MathWorks MATLAB
  • FileMaker Pro
  • Accelerometers
  • Sampling oscilloscopes
  • Frequency counters
  • Verisurf Master3DGage
  • Calipers
  • Eddy current flaw detectors
  • Verisurf CMM Master
  • Overhead cranes
  • Thread gauges
  • Radiographic flaw detectors
  • Laser thickness gauges
  • Capacitive acceleration instruments
  • Hydraulic pumps
  • Measuring microscopes
  • Sorting machines
  • Linear or mixed signal equipment
  • Force transducers
  • Verisurf 3Dgage
  • Eddy current probes
  • Depth gauges
  • Null-balance acceleration instruments
  • Signal generators
  • Plotters
  • Digital resistance meters
  • Bubble leak testers
  • Metallurgical microscopes
  • Digital multimeters
  • Return loss calibrator RLC passive component testers
  • Color spectrometers
  • Digital voltmeters DVM
  • Hardness testers
  • Fatigue testers
  • Forklifts
  • Ductility testers
  • Holographic interferometers
  • Micrometers
  • In-circuit testers
  • Beta gauges
  • Pulse generators
  • Logic test systems
  • Plug gauges
  • Resonance acceleration instruments
  • Piezoelectric acceleration instruments
  • Direct current DC power testers
  • Manufacturing defect analyzers MDA
  • Gloss meters
  • Power meters
  • Multimeters
  • Viscometers
  • Bit error rate testers BERT
  • Laser shearography flaw detectors
  • Calorimetric leak testers
  • Resistance meters
  • Optical gauges
  • Hipot testers
  • Resistivity meters
  • Continuity testers
  • Pin gauges
  • Magnetic induction acceleration instruments
  • Vibration and shaker systems
  • Optical comparators
  • Industrial bench scales
  • Penetrant flaw detectors
  • Digital resistance thermometers
  • Height gauges
  • Printed circuit board PCB testers
  • Mass flow leak testers
  • Coordinate measuring machines CMM
  • Conductivity meters
  • Impact hammers
  • Creep and stress relaxation testers
  • Shear testers
  • Personal computers
  • Magnetic particle flaw detectors
  • Backplane testers
  • Function generators
  • Moisture meters
  • Ammeters
  • Strain gauges
  • Pi tapes
  • Frequency meters
  • Environmental chambers
  • Tensile testers
  • Hydraulic lifts
  • Compression testers
  • Impact toughness testers
  • Utrasonic flaw detectors
  • Shock testers

Alternative Job Titles