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Automation Risk Analysis

Will “Motor and Controls Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Motor and Controls Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Motor and Controls Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Position products, components, or parts for testing.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Notify supervisors or other personnel of production problems.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute defect percentages or averages, using formulas and calculators.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute usable amounts of items in shipments.

  • Collect or select samples for testing or for use as models.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

Technologies & Software

  • Atlassian JIRA
  • Dassault Systemes SolidWorks
  • Mistral (Mistral AI)
  • Nova (Amazon)
  • Design of experiments DOE software
  • Microsoft Excel
  • Sight Machine AI
  • The MathWorks MATLAB
  • R
  • Wilcox Associates PC-DMIS Inspection Planner
  • Database software
  • Microsoft SharePoint
  • ABB AI Robotics
  • Medical condition coding software
  • Dassault Systemes CATIA
  • IBM Notes
  • Cybermetrics GAGETrak
  • Inspection marking systems
  • ChatGPT (OpenAI)
  • Microsoft Office software
  • Microsoft PowerPoint
  • Selenium
  • SAP software
  • Microsoft Visio
  • Autodesk AutoCAD
  • Computer-aided inspection software
  • Claude (Anthropic)
  • Llama (Meta)
  • Verisurf Metrology
  • IBM Lotus Notes
  • Structured query language SQL
  • Minitab
  • Rockwell Automation AI
  • Apache Hive
  • Qwen (Alibaba)
  • Microsoft Access
  • FileMaker Pro
  • Siemens Industrial AI
  • Apache Pig
  • Microsoft Outlook
  • Computer assisted design software
  • Statistical process control SPC data collection devices
  • Tolerance analysis software
  • Gemini (Google)
  • Mastercam Design
  • Cognex Vision AI
  • Grok (xAI)
  • Kimi (Moonshot AI)
  • Skype
  • DeepSeek
  • Microsoft Word
  • Data entry software
  • Label inspection systems
  • Extensible markup language XML
  • Mastercam computer-aided design and manufacturing software
  • Data analysis software
  • Coordinate measuring machine software
  • Hydraulic pumps
  • Multimeters
  • Radiographic flaw detectors
  • Measuring microscopes
  • Eddy current probes
  • Bit error rate testers BERT
  • Continuity testers
  • Shock testers
  • Printed circuit board PCB testers
  • Resistance meters
  • Power meters
  • Digital resistance thermometers
  • Verisurf CMM Master
  • Personal computers
  • Laser shearography flaw detectors
  • Strain gauges
  • Coordinate measuring machines CMM
  • Frequency meters
  • Eddy current flaw detectors
  • Capacitive acceleration instruments
  • Magnetic particle flaw detectors
  • Viscometers
  • Fatigue testers
  • Pi tapes
  • Plotters
  • Signal generators
  • Hydraulic lifts
  • Logic test systems
  • Accelerometers
  • Beta gauges
  • Verisurf 3Dgage
  • Metallurgical microscopes
  • Utrasonic flaw detectors
  • Manufacturing defect analyzers MDA
  • Compression testers
  • Environmental chambers
  • Calipers
  • Sorting machines
  • Micrometers
  • Hipot testers
  • Ductility testers
  • Calorimetric leak testers
  • Laser thickness gauges
  • Overhead cranes
  • Optical comparators
  • Force transducers
  • Hardness testers
  • Optical gauges
  • Resonance acceleration instruments
  • Bubble leak testers
  • Null-balance acceleration instruments
  • Sampling oscilloscopes
  • Impact toughness testers
  • Shear testers
  • Verisurf Master3DGage
  • Moisture meters
  • Thread gauges
  • Vibration and shaker systems
  • Tensile testers
  • Color spectrometers
  • Plug gauges
  • Holographic interferometers
  • Digital multimeters
  • Magnetic induction acceleration instruments
  • Conductivity meters
  • Industrial bench scales
  • Height gauges
  • Forklifts
  • Direct current DC power testers
  • Penetrant flaw detectors
  • Frequency counters
  • In-circuit testers
  • Pin gauges
  • Return loss calibrator RLC passive component testers
  • Function generators
  • Digital resistance meters
  • Creep and stress relaxation testers
  • Gloss meters
  • Ammeters
  • Backplane testers
  • Piezoelectric acceleration instruments
  • Impact hammers
  • Pulse generators
  • Resistivity meters
  • Linear or mixed signal equipment
  • Digital voltmeters DVM
  • Depth gauges
  • Mass flow leak testers

Alternative Job Titles