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Automation Risk Analysis

Will “Motor and Controls Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Motor and Controls Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Motor and Controls Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute usable amounts of items in shipments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Notify supervisors or other personnel of production problems.

  • Position products, components, or parts for testing.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute defect percentages or averages, using formulas and calculators.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • ABB AI Robotics
  • Atlassian JIRA
  • Design of experiments DOE software
  • Inspection marking systems
  • Apache Hive
  • The MathWorks MATLAB
  • Coordinate measuring machine software
  • Mastercam computer-aided design and manufacturing software
  • Database software
  • Microsoft Excel
  • IBM Notes
  • Verisurf Metrology
  • Sight Machine AI
  • Microsoft PowerPoint
  • Label inspection systems
  • FileMaker Pro
  • Structured query language SQL
  • ChatGPT (OpenAI)
  • IBM Lotus Notes
  • R
  • Dassault Systemes CATIA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Kimi (Moonshot AI)
  • Tolerance analysis software
  • Medical condition coding software
  • Microsoft Access
  • Qwen (Alibaba)
  • Llama (Meta)
  • Nova (Amazon)
  • Computer-aided inspection software
  • Siemens Industrial AI
  • Selenium
  • Extensible markup language XML
  • Claude (Anthropic)
  • Grok (xAI)
  • Dassault Systemes SolidWorks
  • DeepSeek
  • Mistral (Mistral AI)
  • Skype
  • Statistical process control SPC data collection devices
  • Minitab
  • Microsoft Outlook
  • Gemini (Google)
  • Microsoft Word
  • Microsoft SharePoint
  • SAP software
  • Cybermetrics GAGETrak
  • Mastercam Design
  • Rockwell Automation AI
  • Cognex Vision AI
  • Data entry software
  • Microsoft Office software
  • Data analysis software
  • Autodesk AutoCAD
  • Microsoft Visio
  • Apache Pig
  • Computer assisted design software
  • Impact hammers
  • Continuity testers
  • Conductivity meters
  • Force transducers
  • Viscometers
  • Creep and stress relaxation testers
  • Mass flow leak testers
  • Metallurgical microscopes
  • Hardness testers
  • Thread gauges
  • Verisurf Master3DGage
  • Bit error rate testers BERT
  • Resonance acceleration instruments
  • Ductility testers
  • Capacitive acceleration instruments
  • Laser shearography flaw detectors
  • Optical comparators
  • Personal computers
  • Color spectrometers
  • Magnetic induction acceleration instruments
  • Utrasonic flaw detectors
  • Direct current DC power testers
  • Pi tapes
  • Logic test systems
  • Sorting machines
  • Verisurf 3Dgage
  • Forklifts
  • Measuring microscopes
  • Hipot testers
  • Strain gauges
  • Hydraulic lifts
  • Null-balance acceleration instruments
  • Height gauges
  • Plotters
  • Linear or mixed signal equipment
  • Shear testers
  • Beta gauges
  • Manufacturing defect analyzers MDA
  • Compression testers
  • Power meters
  • Hydraulic pumps
  • Printed circuit board PCB testers
  • Resistivity meters
  • Fatigue testers
  • Pin gauges
  • Digital resistance thermometers
  • Optical gauges
  • Shock testers
  • Piezoelectric acceleration instruments
  • Pulse generators
  • Tensile testers
  • Sampling oscilloscopes
  • Depth gauges
  • Accelerometers
  • Holographic interferometers
  • Digital multimeters
  • Frequency meters
  • Micrometers
  • Magnetic particle flaw detectors
  • Impact toughness testers
  • In-circuit testers
  • Gloss meters
  • Eddy current probes
  • Digital resistance meters
  • Laser thickness gauges
  • Calipers
  • Eddy current flaw detectors
  • Moisture meters
  • Multimeters
  • Penetrant flaw detectors
  • Resistance meters
  • Digital voltmeters DVM
  • Radiographic flaw detectors
  • Signal generators
  • Industrial bench scales
  • Bubble leak testers
  • Function generators
  • Frequency counters
  • Plug gauges
  • Backplane testers
  • Verisurf CMM Master
  • Environmental chambers
  • Return loss calibrator RLC passive component testers
  • Overhead cranes
  • Vibration and shaker systems
  • Calorimetric leak testers
  • Ammeters
  • Coordinate measuring machines CMM

Alternative Job Titles