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Automation Risk Analysis

Will “Motor and Controls Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Motor and Controls Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Motor and Controls Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Collect or select samples for testing or for use as models.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute usable amounts of items in shipments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Position products, components, or parts for testing.

  • Notify supervisors or other personnel of production problems.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Analyze test data, making computations as necessary, to determine test results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

Technologies & Software

  • IBM Notes
  • Microsoft PowerPoint
  • Computer-aided inspection software
  • Structured query language SQL
  • FileMaker Pro
  • Dassault Systemes CATIA
  • SAP software
  • Data entry software
  • Verisurf Metrology
  • Extensible markup language XML
  • Mastercam Design
  • Medical condition coding software
  • Microsoft Excel
  • Mistral (Mistral AI)
  • Sight Machine AI
  • Apache Hive
  • Cognex Vision AI
  • Inspection marking systems
  • Siemens Industrial AI
  • Label inspection systems
  • DeepSeek
  • Skype
  • ABB AI Robotics
  • Mastercam computer-aided design and manufacturing software
  • Autodesk AutoCAD
  • Selenium
  • Data analysis software
  • Coordinate measuring machine software
  • Microsoft Visio
  • Microsoft Office software
  • Microsoft SharePoint
  • Microsoft Access
  • Grok (xAI)
  • Kimi (Moonshot AI)
  • Llama (Meta)
  • R
  • Apache Pig
  • Microsoft Word
  • The MathWorks MATLAB
  • Claude (Anthropic)
  • Computer assisted design software
  • IBM Lotus Notes
  • Atlassian JIRA
  • Nova (Amazon)
  • Qwen (Alibaba)
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • Dassault Systemes SolidWorks
  • Rockwell Automation AI
  • Tolerance analysis software
  • Gemini (Google)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Design of experiments DOE software
  • Minitab
  • Database software
  • Cybermetrics GAGETrak
  • Statistical process control SPC data collection devices
  • Depth gauges
  • Null-balance acceleration instruments
  • Force transducers
  • Industrial bench scales
  • Gloss meters
  • Plotters
  • Digital voltmeters DVM
  • Magnetic particle flaw detectors
  • Shear testers
  • Fatigue testers
  • Hydraulic pumps
  • Manufacturing defect analyzers MDA
  • Digital multimeters
  • Piezoelectric acceleration instruments
  • Environmental chambers
  • Linear or mixed signal equipment
  • Verisurf CMM Master
  • Hipot testers
  • Pulse generators
  • Overhead cranes
  • Eddy current flaw detectors
  • Direct current DC power testers
  • Sorting machines
  • Capacitive acceleration instruments
  • Ammeters
  • Laser thickness gauges
  • Impact toughness testers
  • Hardness testers
  • Beta gauges
  • Penetrant flaw detectors
  • Magnetic induction acceleration instruments
  • Height gauges
  • Conductivity meters
  • Sampling oscilloscopes
  • Verisurf 3Dgage
  • Verisurf Master3DGage
  • Logic test systems
  • Thread gauges
  • Calipers
  • Power meters
  • Frequency meters
  • Vibration and shaker systems
  • Resistivity meters
  • Impact hammers
  • Bubble leak testers
  • Forklifts
  • Tensile testers
  • Signal generators
  • Mass flow leak testers
  • Compression testers
  • Calorimetric leak testers
  • Pi tapes
  • Strain gauges
  • Shock testers
  • Measuring microscopes
  • Resonance acceleration instruments
  • Printed circuit board PCB testers
  • Backplane testers
  • Moisture meters
  • Resistance meters
  • Digital resistance thermometers
  • Optical gauges
  • Holographic interferometers
  • Radiographic flaw detectors
  • Frequency counters
  • Digital resistance meters
  • Creep and stress relaxation testers
  • Bit error rate testers BERT
  • Continuity testers
  • Utrasonic flaw detectors
  • Color spectrometers
  • Micrometers
  • Coordinate measuring machines CMM
  • Multimeters
  • Eddy current probes
  • Viscometers
  • Ductility testers
  • Plug gauges
  • In-circuit testers
  • Return loss calibrator RLC passive component testers
  • Accelerometers
  • Laser shearography flaw detectors
  • Hydraulic lifts
  • Optical comparators
  • Metallurgical microscopes
  • Function generators
  • Personal computers
  • Pin gauges

Alternative Job Titles