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Automation Risk Analysis

Will “Motor and Controls Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Motor and Controls Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Motor and Controls Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Recommend necessary corrective actions, based on inspection results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute usable amounts of items in shipments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Position products, components, or parts for testing.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

Technologies & Software

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  • Grok (xAI)
  • Selenium
  • Coordinate measuring machine software
  • Minitab
  • Data analysis software
  • Llama (Meta)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Database software
  • Mastercam computer-aided design and manufacturing software
  • IBM Lotus Notes
  • Computer-aided inspection software
  • Medical condition coding software
  • Microsoft SharePoint
  • Kimi (Moonshot AI)
  • Autodesk AutoCAD
  • Cybermetrics GAGETrak
  • Cognex Vision AI
  • Label inspection systems
  • Atlassian JIRA
  • Apache Pig
  • Dassault Systemes SolidWorks
  • Rockwell Automation AI
  • Qwen (Alibaba)
  • Nova (Amazon)
  • Claude (Anthropic)
  • Verisurf Metrology
  • Extensible markup language XML
  • Data entry software
  • Microsoft Visio
  • ChatGPT (OpenAI)
  • Structured query language SQL
  • Dassault Systemes CATIA
  • Inspection marking systems
  • R
  • Design of experiments DOE software
  • Microsoft Excel
  • IBM Notes
  • Microsoft Outlook
  • Siemens Industrial AI
  • Skype
  • Microsoft Access
  • Microsoft PowerPoint
  • Gemini (Google)
  • The MathWorks MATLAB
  • Sight Machine AI
  • Microsoft Office software
  • ABB AI Robotics
  • Tolerance analysis software
  • Statistical process control SPC data collection devices
  • Mistral (Mistral AI)
  • Apache Hive
  • Plotters
  • Optical gauges
  • Hydraulic lifts
  • Hipot testers
  • Calipers
  • Verisurf Master3DGage
  • Piezoelectric acceleration instruments
  • Laser thickness gauges
  • Conductivity meters
  • Viscometers
  • Bubble leak testers
  • Direct current DC power testers
  • Thread gauges
  • Logic test systems
  • Color spectrometers
  • Digital multimeters
  • Digital resistance thermometers
  • Force transducers
  • Shear testers
  • Penetrant flaw detectors
  • Digital voltmeters DVM
  • Verisurf CMM Master
  • Eddy current flaw detectors
  • Industrial bench scales
  • Overhead cranes
  • Eddy current probes
  • Compression testers
  • Hardness testers
  • Laser shearography flaw detectors
  • Frequency meters
  • Manufacturing defect analyzers MDA
  • Strain gauges
  • Pi tapes
  • Depth gauges
  • In-circuit testers
  • Signal generators
  • Ammeters
  • Frequency counters
  • Calorimetric leak testers
  • Sorting machines
  • Digital resistance meters
  • Shock testers
  • Magnetic particle flaw detectors
  • Printed circuit board PCB testers
  • Impact toughness testers
  • Forklifts
  • Measuring microscopes
  • Magnetic induction acceleration instruments
  • Metallurgical microscopes
  • Creep and stress relaxation testers
  • Sampling oscilloscopes
  • Coordinate measuring machines CMM
  • Gloss meters
  • Personal computers
  • Continuity testers
  • Moisture meters
  • Environmental chambers
  • Mass flow leak testers
  • Resistance meters
  • Return loss calibrator RLC passive component testers
  • Resonance acceleration instruments
  • Height gauges
  • Null-balance acceleration instruments
  • Linear or mixed signal equipment
  • Holographic interferometers
  • Verisurf 3Dgage
  • Fatigue testers
  • Backplane testers
  • Ductility testers
  • Micrometers
  • Utrasonic flaw detectors
  • Radiographic flaw detectors
  • Capacitive acceleration instruments
  • Vibration and shaker systems
  • Function generators
  • Pin gauges
  • Tensile testers
  • Accelerometers
  • Impact hammers
  • Optical comparators
  • Plug gauges
  • Beta gauges
  • Power meters
  • Resistivity meters
  • Bit error rate testers BERT
  • Hydraulic pumps
  • Pulse generators
  • Multimeters

Alternative Job Titles