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Automation Risk Analysis

Will “Die Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Die Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Die Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute usable amounts of items in shipments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Collect or select samples for testing or for use as models.

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Recommend necessary corrective actions, based on inspection results.

  • Analyze test data, making computations as necessary, to determine test results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

Technologies & Software

  • Qwen (Alibaba)
  • ChatGPT (OpenAI)
  • Microsoft Excel
  • Tolerance analysis software
  • Cybermetrics GAGETrak
  • Design of experiments DOE software
  • Coordinate measuring machine software
  • Apache Hive
  • IBM Lotus Notes
  • Database software
  • Medical condition coding software
  • ABB AI Robotics
  • Siemens Industrial AI
  • Microsoft Visio
  • Autodesk AutoCAD
  • Microsoft Access
  • Nova (Amazon)
  • Data entry software
  • Claude (Anthropic)
  • Selenium
  • FileMaker Pro
  • Apache Pig
  • Computer-aided inspection software
  • Sight Machine AI
  • Llama (Meta)
  • Label inspection systems
  • Microsoft PowerPoint
  • Mistral (Mistral AI)
  • Microsoft Office software
  • Grok (xAI)
  • Gemini (Google)
  • Mastercam Design
  • Data analysis software
  • DeepSeek
  • Rockwell Automation AI
  • Inspection marking systems
  • Skype
  • SAP software
  • Verisurf Metrology
  • R
  • Atlassian JIRA
  • IBM Notes
  • Wilcox Associates PC-DMIS Inspection Planner
  • Cognex Vision AI
  • Microsoft Word
  • Microsoft SharePoint
  • Minitab
  • Dassault Systemes CATIA
  • Kimi (Moonshot AI)
  • Mastercam computer-aided design and manufacturing software
  • Statistical process control SPC data collection devices
  • Extensible markup language XML
  • Microsoft Outlook
  • The MathWorks MATLAB
  • Dassault Systemes SolidWorks
  • Structured query language SQL
  • Computer assisted design software
  • Signal generators
  • Digital voltmeters DVM
  • Mass flow leak testers
  • Force transducers
  • Resonance acceleration instruments
  • Printed circuit board PCB testers
  • Magnetic particle flaw detectors
  • Hydraulic pumps
  • Plug gauges
  • Measuring microscopes
  • Creep and stress relaxation testers
  • Thread gauges
  • Null-balance acceleration instruments
  • Digital resistance meters
  • Strain gauges
  • Compression testers
  • Fatigue testers
  • Bubble leak testers
  • Calorimetric leak testers
  • Sorting machines
  • Beta gauges
  • Piezoelectric acceleration instruments
  • Function generators
  • Hydraulic lifts
  • Forklifts
  • Height gauges
  • Continuity testers
  • Vibration and shaker systems
  • Industrial bench scales
  • Resistivity meters
  • Optical gauges
  • Resistance meters
  • Metallurgical microscopes
  • Manufacturing defect analyzers MDA
  • Return loss calibrator RLC passive component testers
  • Ductility testers
  • Hardness testers
  • Sampling oscilloscopes
  • Verisurf 3Dgage
  • Pin gauges
  • Pi tapes
  • Digital multimeters
  • Pulse generators
  • In-circuit testers
  • Frequency counters
  • Optical comparators
  • Shock testers
  • Eddy current probes
  • Eddy current flaw detectors
  • Calipers
  • Color spectrometers
  • Tensile testers
  • Impact toughness testers
  • Overhead cranes
  • Personal computers
  • Radiographic flaw detectors
  • Environmental chambers
  • Holographic interferometers
  • Utrasonic flaw detectors
  • Accelerometers
  • Shear testers
  • Conductivity meters
  • Power meters
  • Coordinate measuring machines CMM
  • Capacitive acceleration instruments
  • Hipot testers
  • Viscometers
  • Plotters
  • Backplane testers
  • Frequency meters
  • Multimeters
  • Logic test systems
  • Verisurf Master3DGage
  • Impact hammers
  • Penetrant flaw detectors
  • Bit error rate testers BERT
  • Laser thickness gauges
  • Digital resistance thermometers
  • Ammeters
  • Micrometers
  • Direct current DC power testers
  • Gloss meters
  • Laser shearography flaw detectors
  • Magnetic induction acceleration instruments
  • Linear or mixed signal equipment
  • Moisture meters
  • Depth gauges
  • Verisurf CMM Master

Alternative Job Titles