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Automation Risk Analysis

Will “Acid Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Acid Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Acid Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Position products, components, or parts for testing.

Technologies & Software

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  • Rockwell Automation AI
  • FileMaker Pro
  • Grok (xAI)
  • Dassault Systemes SolidWorks
  • Dassault Systemes CATIA
  • ChatGPT (OpenAI)
  • Structured query language SQL
  • Microsoft Excel
  • R
  • Inspection marking systems
  • Mastercam computer-aided design and manufacturing software
  • Llama (Meta)
  • Selenium
  • Minitab
  • Microsoft Outlook
  • Siemens Industrial AI
  • ABB AI Robotics
  • Sight Machine AI
  • Apache Pig
  • Label inspection systems
  • DeepSeek
  • Atlassian JIRA
  • Computer-aided inspection software
  • Cognex Vision AI
  • Verisurf Metrology
  • Statistical process control SPC data collection devices
  • Design of experiments DOE software
  • Cybermetrics GAGETrak
  • Qwen (Alibaba)
  • Tolerance analysis software
  • IBM Notes
  • Data analysis software
  • IBM Lotus Notes
  • Medical condition coding software
  • Autodesk AutoCAD
  • Database software
  • Claude (Anthropic)
  • Mastercam Design
  • Apache Hive
  • Skype
  • Computer assisted design software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Extensible markup language XML
  • Gemini (Google)
  • The MathWorks MATLAB
  • Coordinate measuring machine software
  • SAP software
  • Microsoft Word
  • Data entry software
  • Microsoft Visio
  • Hipot testers
  • Multimeters
  • Radiographic flaw detectors
  • In-circuit testers
  • Magnetic particle flaw detectors
  • Moisture meters
  • Piezoelectric acceleration instruments
  • Eddy current probes
  • Frequency meters
  • Bubble leak testers
  • Fatigue testers
  • Resonance acceleration instruments
  • Verisurf CMM Master
  • Verisurf Master3DGage
  • Utrasonic flaw detectors
  • Eddy current flaw detectors
  • Hydraulic lifts
  • Linear or mixed signal equipment
  • Signal generators
  • Digital multimeters
  • Digital voltmeters DVM
  • Bit error rate testers BERT
  • Digital resistance meters
  • Measuring microscopes
  • Calipers
  • Height gauges
  • Hardness testers
  • Color spectrometers
  • Overhead cranes
  • Plug gauges
  • Pin gauges
  • Tensile testers
  • Printed circuit board PCB testers
  • Optical comparators
  • Environmental chambers
  • Frequency counters
  • Metallurgical microscopes
  • Power meters
  • Function generators
  • Magnetic induction acceleration instruments
  • Mass flow leak testers
  • Direct current DC power testers
  • Verisurf 3Dgage
  • Personal computers
  • Laser shearography flaw detectors
  • Ammeters
  • Micrometers
  • Beta gauges
  • Pulse generators
  • Creep and stress relaxation testers
  • Holographic interferometers
  • Optical gauges
  • Penetrant flaw detectors
  • Viscometers
  • Return loss calibrator RLC passive component testers
  • Impact toughness testers
  • Compression testers
  • Continuity testers
  • Logic test systems
  • Shear testers
  • Capacitive acceleration instruments
  • Resistance meters
  • Strain gauges
  • Coordinate measuring machines CMM
  • Sorting machines
  • Conductivity meters
  • Gloss meters
  • Resistivity meters
  • Calorimetric leak testers
  • Shock testers
  • Impact hammers
  • Sampling oscilloscopes
  • Force transducers
  • Depth gauges
  • Forklifts
  • Ductility testers
  • Null-balance acceleration instruments
  • Industrial bench scales
  • Plotters
  • Digital resistance thermometers
  • Vibration and shaker systems
  • Laser thickness gauges
  • Accelerometers
  • Thread gauges
  • Hydraulic pumps
  • Manufacturing defect analyzers MDA
  • Pi tapes
  • Backplane testers

Alternative Job Titles