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Automation Risk Analysis

Will “Acid Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Acid Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Acid Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Position products, components, or parts for testing.

  • Compute usable amounts of items in shipments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Collect or select samples for testing or for use as models.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Notify supervisors or other personnel of production problems.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Analyze test data, making computations as necessary, to determine test results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

Technologies & Software

  • ChatGPT (OpenAI)
  • Database software
  • Inspection marking systems
  • ABB AI Robotics
  • Extensible markup language XML
  • Microsoft Outlook
  • Cognex Vision AI
  • Medical condition coding software
  • Minitab
  • Design of experiments DOE software
  • Atlassian JIRA
  • Apache Pig
  • Qwen (Alibaba)
  • Autodesk AutoCAD
  • Mistral (Mistral AI)
  • Mastercam computer-aided design and manufacturing software
  • Dassault Systemes SolidWorks
  • IBM Notes
  • Rockwell Automation AI
  • Sight Machine AI
  • Label inspection systems
  • Microsoft Excel
  • Coordinate measuring machine software
  • Gemini (Google)
  • Siemens Industrial AI
  • Data entry software
  • Microsoft PowerPoint
  • Skype
  • Computer assisted design software
  • R
  • Cybermetrics GAGETrak
  • Apache Hive
  • Kimi (Moonshot AI)
  • Nova (Amazon)
  • Grok (xAI)
  • Tolerance analysis software
  • Mastercam Design
  • The MathWorks MATLAB
  • FileMaker Pro
  • Wilcox Associates PC-DMIS Inspection Planner
  • Structured query language SQL
  • Dassault Systemes CATIA
  • IBM Lotus Notes
  • Verisurf Metrology
  • Microsoft Visio
  • Data analysis software
  • SAP software
  • Microsoft Office software
  • Microsoft Access
  • Microsoft SharePoint
  • DeepSeek
  • Computer-aided inspection software
  • Microsoft Word
  • Selenium
  • Llama (Meta)
  • Claude (Anthropic)
  • Statistical process control SPC data collection devices
  • Eddy current probes
  • Sorting machines
  • Impact hammers
  • Verisurf Master3DGage
  • Fatigue testers
  • Penetrant flaw detectors
  • Pin gauges
  • Digital resistance meters
  • Resonance acceleration instruments
  • Conductivity meters
  • Moisture meters
  • Direct current DC power testers
  • Environmental chambers
  • Laser shearography flaw detectors
  • Beta gauges
  • Mass flow leak testers
  • Compression testers
  • Multimeters
  • Calorimetric leak testers
  • Eddy current flaw detectors
  • Shock testers
  • Laser thickness gauges
  • Thread gauges
  • In-circuit testers
  • Optical comparators
  • Verisurf 3Dgage
  • Height gauges
  • Hipot testers
  • Measuring microscopes
  • Digital resistance thermometers
  • Forklifts
  • Hardness testers
  • Shear testers
  • Bubble leak testers
  • Overhead cranes
  • Verisurf CMM Master
  • Frequency counters
  • Plug gauges
  • Strain gauges
  • Resistance meters
  • Digital voltmeters DVM
  • Ammeters
  • Null-balance acceleration instruments
  • Plotters
  • Creep and stress relaxation testers
  • Logic test systems
  • Piezoelectric acceleration instruments
  • Industrial bench scales
  • Personal computers
  • Holographic interferometers
  • Vibration and shaker systems
  • Micrometers
  • Tensile testers
  • Bit error rate testers BERT
  • Power meters
  • Coordinate measuring machines CMM
  • Optical gauges
  • Pulse generators
  • Function generators
  • Capacitive acceleration instruments
  • Backplane testers
  • Signal generators
  • Impact toughness testers
  • Hydraulic pumps
  • Magnetic induction acceleration instruments
  • Depth gauges
  • Linear or mixed signal equipment
  • Magnetic particle flaw detectors
  • Hydraulic lifts
  • Printed circuit board PCB testers
  • Calipers
  • Radiographic flaw detectors
  • Pi tapes
  • Viscometers
  • Return loss calibrator RLC passive component testers
  • Ductility testers
  • Frequency meters
  • Continuity testers
  • Manufacturing defect analyzers MDA
  • Color spectrometers
  • Digital multimeters
  • Accelerometers
  • Force transducers
  • Sampling oscilloscopes
  • Resistivity meters
  • Gloss meters
  • Utrasonic flaw detectors
  • Metallurgical microscopes

Alternative Job Titles