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Automation Risk Analysis

Will “Acid Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Acid Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Acid Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Compute defect percentages or averages, using formulas and calculators.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute usable amounts of items in shipments.

  • Discard or reject products, materials, or equipment not meeting specifications.

Technologies & Software

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  • Gemini (Google)
  • Siemens Industrial AI
  • Microsoft Outlook
  • Statistical process control SPC data collection devices
  • Microsoft Visio
  • Data analysis software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mastercam Design
  • Atlassian JIRA
  • Microsoft SharePoint
  • Computer-aided inspection software
  • Label inspection systems
  • Microsoft Word
  • Computer assisted design software
  • Extensible markup language XML
  • Grok (xAI)
  • Rockwell Automation AI
  • Cybermetrics GAGETrak
  • Microsoft PowerPoint
  • Microsoft Excel
  • Structured query language SQL
  • Skype
  • R
  • Inspection marking systems
  • Dassault Systemes CATIA
  • Apache Hive
  • Kimi (Moonshot AI)
  • Coordinate measuring machine software
  • Qwen (Alibaba)
  • Medical condition coding software
  • IBM Notes
  • Mistral (Mistral AI)
  • Nova (Amazon)
  • Tolerance analysis software
  • Data entry software
  • The MathWorks MATLAB
  • Database software
  • Selenium
  • IBM Lotus Notes
  • FileMaker Pro
  • Cognex Vision AI
  • Claude (Anthropic)
  • Apache Pig
  • Dassault Systemes SolidWorks
  • Microsoft Office software
  • SAP software
  • Verisurf Metrology
  • Design of experiments DOE software
  • ABB AI Robotics
  • Llama (Meta)
  • Pulse generators
  • Power meters
  • Fatigue testers
  • Measuring microscopes
  • Strain gauges
  • Impact toughness testers
  • Creep and stress relaxation testers
  • Plug gauges
  • Hardness testers
  • Penetrant flaw detectors
  • Function generators
  • Hipot testers
  • Resonance acceleration instruments
  • Thread gauges
  • Gloss meters
  • Viscometers
  • Impact hammers
  • Digital voltmeters DVM
  • Return loss calibrator RLC passive component testers
  • Magnetic particle flaw detectors
  • Sampling oscilloscopes
  • Calorimetric leak testers
  • Eddy current flaw detectors
  • Accelerometers
  • Digital resistance thermometers
  • Ammeters
  • Hydraulic pumps
  • Backplane testers
  • Digital multimeters
  • Linear or mixed signal equipment
  • Sorting machines
  • Laser thickness gauges
  • Personal computers
  • Mass flow leak testers
  • Vibration and shaker systems
  • Compression testers
  • Moisture meters
  • Bubble leak testers
  • Height gauges
  • Verisurf Master3DGage
  • Ductility testers
  • Calipers
  • Digital resistance meters
  • Overhead cranes
  • Shock testers
  • Environmental chambers
  • Hydraulic lifts
  • Forklifts
  • Industrial bench scales
  • Direct current DC power testers
  • Beta gauges
  • Magnetic induction acceleration instruments
  • Capacitive acceleration instruments
  • Laser shearography flaw detectors
  • Continuity testers
  • Resistivity meters
  • Optical comparators
  • Manufacturing defect analyzers MDA
  • Tensile testers
  • Color spectrometers
  • Multimeters
  • Eddy current probes
  • Frequency counters
  • Printed circuit board PCB testers
  • Signal generators
  • Verisurf 3Dgage
  • Depth gauges
  • Pi tapes
  • Resistance meters
  • Shear testers
  • Null-balance acceleration instruments
  • Optical gauges
  • Pin gauges
  • Piezoelectric acceleration instruments
  • Verisurf CMM Master
  • Holographic interferometers
  • Frequency meters
  • Bit error rate testers BERT
  • Conductivity meters
  • Logic test systems
  • Micrometers
  • Utrasonic flaw detectors
  • Radiographic flaw detectors
  • In-circuit testers
  • Coordinate measuring machines CMM
  • Plotters
  • Metallurgical microscopes
  • Force transducers

Alternative Job Titles