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Automation Risk Analysis

Will “Acid Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Acid Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Acid Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute usable amounts of items in shipments.

  • Notify supervisors or other personnel of production problems.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Structured query language SQL
  • Microsoft Visio
  • Qwen (Alibaba)
  • Selenium
  • Tolerance analysis software
  • Mastercam computer-aided design and manufacturing software
  • Claude (Anthropic)
  • Data entry software
  • Data analysis software
  • Dassault Systemes SolidWorks
  • Microsoft SharePoint
  • Mastercam Design
  • Verisurf Metrology
  • Microsoft Outlook
  • Computer assisted design software
  • IBM Lotus Notes
  • Nova (Amazon)
  • Sight Machine AI
  • DeepSeek
  • Minitab
  • Rockwell Automation AI
  • Kimi (Moonshot AI)
  • IBM Notes
  • Database software
  • Label inspection systems
  • Skype
  • FileMaker Pro
  • Microsoft Word
  • SAP software
  • Apache Hive
  • Apache Pig
  • Design of experiments DOE software
  • Computer-aided inspection software
  • Microsoft Excel
  • Wilcox Associates PC-DMIS Inspection Planner
  • ChatGPT (OpenAI)
  • Gemini (Google)
  • Medical condition coding software
  • Statistical process control SPC data collection devices
  • Extensible markup language XML
  • Atlassian JIRA
  • Coordinate measuring machine software
  • Microsoft Access
  • Cognex Vision AI
  • R
  • Llama (Meta)
  • The MathWorks MATLAB
  • Inspection marking systems
  • Mistral (Mistral AI)
  • Dassault Systemes CATIA
  • Grok (xAI)
  • Microsoft Office software
  • Autodesk AutoCAD
  • Cybermetrics GAGETrak
  • ABB AI Robotics
  • Siemens Industrial AI
  • Microsoft PowerPoint
  • Pulse generators
  • Ammeters
  • Penetrant flaw detectors
  • Environmental chambers
  • Verisurf CMM Master
  • Measuring microscopes
  • Plug gauges
  • Moisture meters
  • Optical gauges
  • Printed circuit board PCB testers
  • Fatigue testers
  • Pi tapes
  • Holographic interferometers
  • Plotters
  • Vibration and shaker systems
  • Function generators
  • Bit error rate testers BERT
  • Metallurgical microscopes
  • Laser shearography flaw detectors
  • Eddy current flaw detectors
  • Tensile testers
  • Bubble leak testers
  • Personal computers
  • Magnetic particle flaw detectors
  • Sampling oscilloscopes
  • Forklifts
  • Manufacturing defect analyzers MDA
  • Continuity testers
  • Power meters
  • Optical comparators
  • Hardness testers
  • Calorimetric leak testers
  • Depth gauges
  • Hydraulic lifts
  • Height gauges
  • Digital voltmeters DVM
  • Digital resistance thermometers
  • Calipers
  • Piezoelectric acceleration instruments
  • Verisurf Master3DGage
  • Shock testers
  • Industrial bench scales
  • Eddy current probes
  • Return loss calibrator RLC passive component testers
  • Signal generators
  • Overhead cranes
  • Frequency meters
  • Digital multimeters
  • Strain gauges
  • Frequency counters
  • Backplane testers
  • Hipot testers
  • Resistivity meters
  • Utrasonic flaw detectors
  • Shear testers
  • Thread gauges
  • Null-balance acceleration instruments
  • Magnetic induction acceleration instruments
  • Digital resistance meters
  • Verisurf 3Dgage
  • Accelerometers
  • Pin gauges
  • Hydraulic pumps
  • Multimeters
  • Force transducers
  • Gloss meters
  • Creep and stress relaxation testers
  • Impact hammers
  • Direct current DC power testers
  • Beta gauges
  • In-circuit testers
  • Conductivity meters
  • Sorting machines
  • Radiographic flaw detectors
  • Ductility testers
  • Impact toughness testers
  • Linear or mixed signal equipment
  • Resistance meters
  • Laser thickness gauges
  • Coordinate measuring machines CMM
  • Logic test systems
  • Color spectrometers
  • Mass flow leak testers
  • Viscometers
  • Resonance acceleration instruments
  • Compression testers
  • Capacitive acceleration instruments
  • Micrometers

Alternative Job Titles