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Automation Risk Analysis

Will “Quality Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Quality Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Quality Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Notify supervisors or other personnel of production problems.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

  • Rockwell Automation AI
  • Microsoft PowerPoint
  • Nova (Amazon)
  • Cognex Vision AI
  • Grok (xAI)
  • Autodesk AutoCAD
  • Extensible markup language XML
  • Dassault Systemes CATIA
  • Sight Machine AI
  • Verisurf Metrology
  • FileMaker Pro
  • Selenium
  • Cybermetrics GAGETrak
  • Microsoft Office software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Llama (Meta)
  • Minitab
  • Structured query language SQL
  • SAP software
  • IBM Lotus Notes
  • Claude (Anthropic)
  • Statistical process control SPC data collection devices
  • Medical condition coding software
  • Data analysis software
  • Inspection marking systems
  • Mistral (Mistral AI)
  • Label inspection systems
  • Microsoft Access
  • Qwen (Alibaba)
  • ABB AI Robotics
  • Atlassian JIRA
  • Apache Hive
  • Data entry software
  • Tolerance analysis software
  • Siemens Industrial AI
  • R
  • Mastercam Design
  • Mastercam computer-aided design and manufacturing software
  • Gemini (Google)
  • DeepSeek
  • Dassault Systemes SolidWorks
  • Microsoft Visio
  • Microsoft SharePoint
  • Computer-aided inspection software
  • Database software
  • Computer assisted design software
  • Coordinate measuring machine software
  • Design of experiments DOE software
  • Microsoft Outlook
  • Skype
  • Kimi (Moonshot AI)
  • Microsoft Word
  • ChatGPT (OpenAI)
  • IBM Notes
  • Apache Pig
  • The MathWorks MATLAB
  • Microsoft Excel
  • Digital resistance thermometers
  • Hipot testers
  • Verisurf CMM Master
  • Digital voltmeters DVM
  • Overhead cranes
  • Sorting machines
  • Force transducers
  • Thread gauges
  • In-circuit testers
  • Pi tapes
  • Ammeters
  • Frequency counters
  • Compression testers
  • Accelerometers
  • Coordinate measuring machines CMM
  • Bubble leak testers
  • Digital multimeters
  • Hardness testers
  • Gloss meters
  • Direct current DC power testers
  • Depth gauges
  • Height gauges
  • Signal generators
  • Pulse generators
  • Optical comparators
  • Piezoelectric acceleration instruments
  • Hydraulic lifts
  • Creep and stress relaxation testers
  • Backplane testers
  • Logic test systems
  • Pin gauges
  • Micrometers
  • Beta gauges
  • Laser thickness gauges
  • Conductivity meters
  • Environmental chambers
  • Capacitive acceleration instruments
  • Resistivity meters
  • Resonance acceleration instruments
  • Viscometers
  • Manufacturing defect analyzers MDA
  • Continuity testers
  • Measuring microscopes
  • Fatigue testers
  • Penetrant flaw detectors
  • Strain gauges
  • Impact hammers
  • Plotters
  • Optical gauges
  • Vibration and shaker systems
  • Digital resistance meters
  • Sampling oscilloscopes
  • Metallurgical microscopes
  • Verisurf 3Dgage
  • Frequency meters
  • Impact toughness testers
  • Hydraulic pumps
  • Industrial bench scales
  • Plug gauges
  • Magnetic induction acceleration instruments
  • Printed circuit board PCB testers
  • Resistance meters
  • Shock testers
  • Mass flow leak testers
  • Holographic interferometers
  • Shear testers
  • Magnetic particle flaw detectors
  • Calorimetric leak testers
  • Personal computers
  • Eddy current probes
  • Tensile testers
  • Bit error rate testers BERT
  • Verisurf Master3DGage
  • Calipers
  • Radiographic flaw detectors
  • Power meters
  • Null-balance acceleration instruments
  • Forklifts
  • Function generators
  • Moisture meters
  • Ductility testers
  • Laser shearography flaw detectors
  • Eddy current flaw detectors
  • Color spectrometers
  • Return loss calibrator RLC passive component testers
  • Linear or mixed signal equipment
  • Utrasonic flaw detectors
  • Multimeters

Alternative Job Titles