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Automation Risk Analysis

Will “Quality Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Quality Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Quality Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Analyze test data, making computations as necessary, to determine test results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Position products, components, or parts for testing.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor machines that automatically measure, sort, or inspect products.

Technologies & Software

  • Nova (Amazon)
  • Microsoft Access
  • Siemens Industrial AI
  • Dassault Systemes CATIA
  • Statistical process control SPC data collection devices
  • The MathWorks MATLAB
  • Sight Machine AI
  • Microsoft PowerPoint
  • Dassault Systemes SolidWorks
  • Mastercam Design
  • Microsoft Visio
  • Microsoft Word
  • Autodesk AutoCAD
  • ABB AI Robotics
  • Microsoft Outlook
  • Llama (Meta)
  • Computer assisted design software
  • Coordinate measuring machine software
  • Medical condition coding software
  • Microsoft Excel
  • Rockwell Automation AI
  • Atlassian JIRA
  • IBM Lotus Notes
  • Design of experiments DOE software
  • Apache Hive
  • IBM Notes
  • Tolerance analysis software
  • Data entry software
  • Apache Pig
  • Claude (Anthropic)
  • SAP software
  • Microsoft SharePoint
  • Mastercam computer-aided design and manufacturing software
  • Skype
  • Grok (xAI)
  • Microsoft Office software
  • ChatGPT (OpenAI)
  • Cybermetrics GAGETrak
  • Structured query language SQL
  • Minitab
  • Gemini (Google)
  • Extensible markup language XML
  • Mistral (Mistral AI)
  • R
  • Verisurf Metrology
  • Kimi (Moonshot AI)
  • FileMaker Pro
  • Data analysis software
  • Qwen (Alibaba)
  • Label inspection systems
  • Computer-aided inspection software
  • Database software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Selenium
  • Inspection marking systems
  • Cognex Vision AI
  • DeepSeek
  • Impact hammers
  • Mass flow leak testers
  • Signal generators
  • Pulse generators
  • Verisurf Master3DGage
  • Bubble leak testers
  • Holographic interferometers
  • Depth gauges
  • Magnetic induction acceleration instruments
  • Height gauges
  • Digital multimeters
  • Multimeters
  • Plotters
  • Frequency counters
  • Creep and stress relaxation testers
  • Hydraulic pumps
  • Forklifts
  • Plug gauges
  • Fatigue testers
  • Compression testers
  • Hipot testers
  • Sorting machines
  • Power meters
  • Thread gauges
  • Null-balance acceleration instruments
  • Personal computers
  • Metallurgical microscopes
  • Verisurf 3Dgage
  • Printed circuit board PCB testers
  • Sampling oscilloscopes
  • Calipers
  • Backplane testers
  • Hardness testers
  • Color spectrometers
  • Micrometers
  • Shock testers
  • Pin gauges
  • Laser thickness gauges
  • Eddy current probes
  • Continuity testers
  • Industrial bench scales
  • Moisture meters
  • Environmental chambers
  • Optical comparators
  • Linear or mixed signal equipment
  • Radiographic flaw detectors
  • Hydraulic lifts
  • Strain gauges
  • Utrasonic flaw detectors
  • Verisurf CMM Master
  • Tensile testers
  • Ammeters
  • Impact toughness testers
  • Resonance acceleration instruments
  • Optical gauges
  • Digital voltmeters DVM
  • Manufacturing defect analyzers MDA
  • Force transducers
  • Magnetic particle flaw detectors
  • Accelerometers
  • Beta gauges
  • Piezoelectric acceleration instruments
  • Measuring microscopes
  • Digital resistance thermometers
  • Bit error rate testers BERT
  • Penetrant flaw detectors
  • Logic test systems
  • Gloss meters
  • Function generators
  • Digital resistance meters
  • Resistivity meters
  • Coordinate measuring machines CMM
  • Viscometers
  • Eddy current flaw detectors
  • Direct current DC power testers
  • Overhead cranes
  • Pi tapes
  • Capacitive acceleration instruments
  • Vibration and shaker systems
  • In-circuit testers
  • Ductility testers
  • Laser shearography flaw detectors
  • Frequency meters
  • Shear testers
  • Resistance meters
  • Return loss calibrator RLC passive component testers
  • Calorimetric leak testers
  • Conductivity meters

Alternative Job Titles