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Automation Risk Analysis

Will “Quality Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Quality Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Quality Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Collect or select samples for testing or for use as models.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute usable amounts of items in shipments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Notify supervisors or other personnel of production problems.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Position products, components, or parts for testing.

Technologies & Software

  • Autodesk AutoCAD
  • Rockwell Automation AI
  • Tolerance analysis software
  • Label inspection systems
  • Apache Hive
  • Microsoft Access
  • Coordinate measuring machine software
  • Microsoft Word
  • Sight Machine AI
  • Apache Pig
  • IBM Notes
  • Database software
  • Gemini (Google)
  • Mistral (Mistral AI)
  • Extensible markup language XML
  • Structured query language SQL
  • Qwen (Alibaba)
  • Atlassian JIRA
  • Medical condition coding software
  • Grok (xAI)
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • Minitab
  • Nova (Amazon)
  • Data analysis software
  • Data entry software
  • ABB AI Robotics
  • Microsoft Visio
  • Claude (Anthropic)
  • Microsoft SharePoint
  • Kimi (Moonshot AI)
  • Siemens Industrial AI
  • Computer assisted design software
  • The MathWorks MATLAB
  • R
  • IBM Lotus Notes
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Excel
  • Cybermetrics GAGETrak
  • SAP software
  • Design of experiments DOE software
  • Wilcox Associates PC-DMIS Inspection Planner
  • DeepSeek
  • Computer-aided inspection software
  • Cognex Vision AI
  • Mastercam Design
  • Skype
  • FileMaker Pro
  • Dassault Systemes CATIA
  • Microsoft PowerPoint
  • Selenium
  • Llama (Meta)
  • Microsoft Office software
  • Verisurf Metrology
  • Inspection marking systems
  • Statistical process control SPC data collection devices
  • Dassault Systemes SolidWorks
  • Impact toughness testers
  • Resistivity meters
  • Capacitive acceleration instruments
  • Ductility testers
  • Manufacturing defect analyzers MDA
  • Color spectrometers
  • Verisurf CMM Master
  • Conductivity meters
  • Digital voltmeters DVM
  • Bit error rate testers BERT
  • Sorting machines
  • Fatigue testers
  • Continuity testers
  • Accelerometers
  • Beta gauges
  • Backplane testers
  • Eddy current probes
  • Linear or mixed signal equipment
  • Null-balance acceleration instruments
  • Compression testers
  • Direct current DC power testers
  • Thread gauges
  • Ammeters
  • Hydraulic lifts
  • Pulse generators
  • Bubble leak testers
  • Utrasonic flaw detectors
  • Digital resistance thermometers
  • Plug gauges
  • Calorimetric leak testers
  • Depth gauges
  • Digital multimeters
  • Laser thickness gauges
  • Laser shearography flaw detectors
  • Measuring microscopes
  • Multimeters
  • Coordinate measuring machines CMM
  • Function generators
  • Digital resistance meters
  • Force transducers
  • Magnetic particle flaw detectors
  • Shock testers
  • Return loss calibrator RLC passive component testers
  • Creep and stress relaxation testers
  • Plotters
  • Sampling oscilloscopes
  • Calipers
  • Radiographic flaw detectors
  • Signal generators
  • Frequency meters
  • Vibration and shaker systems
  • Resonance acceleration instruments
  • Optical comparators
  • Pi tapes
  • Micrometers
  • Metallurgical microscopes
  • Moisture meters
  • Viscometers
  • Pin gauges
  • Shear testers
  • Height gauges
  • Mass flow leak testers
  • Strain gauges
  • Optical gauges
  • Verisurf Master3DGage
  • Power meters
  • Forklifts
  • Gloss meters
  • Eddy current flaw detectors
  • Hardness testers
  • Penetrant flaw detectors
  • Logic test systems
  • Resistance meters
  • Hipot testers
  • In-circuit testers
  • Personal computers
  • Frequency counters
  • Verisurf 3Dgage
  • Environmental chambers
  • Impact hammers
  • Printed circuit board PCB testers
  • Piezoelectric acceleration instruments
  • Magnetic induction acceleration instruments
  • Overhead cranes
  • Tensile testers
  • Industrial bench scales
  • Holographic interferometers
  • Hydraulic pumps

Alternative Job Titles