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Automation Risk Analysis

Will “Production Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Production Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Production Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Collect or select samples for testing or for use as models.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Notify supervisors or other personnel of production problems.

  • Analyze test data, making computations as necessary, to determine test results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

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  • Medical condition coding software
  • SAP software
  • Microsoft Access
  • Microsoft SharePoint
  • Design of experiments DOE software
  • DeepSeek
  • IBM Lotus Notes
  • Grok (xAI)
  • Apache Pig
  • Statistical process control SPC data collection devices
  • Extensible markup language XML
  • The MathWorks MATLAB
  • R
  • ChatGPT (OpenAI)
  • Dassault Systemes SolidWorks
  • Data entry software
  • Gemini (Google)
  • FileMaker Pro
  • Apache Hive
  • Cybermetrics GAGETrak
  • Data analysis software
  • Microsoft Excel
  • Selenium
  • Claude (Anthropic)
  • Computer-aided inspection software
  • ABB AI Robotics
  • Verisurf Metrology
  • Kimi (Moonshot AI)
  • Autodesk AutoCAD
  • Tolerance analysis software
  • Microsoft Visio
  • Dassault Systemes CATIA
  • Computer assisted design software
  • Mistral (Mistral AI)
  • Microsoft Office software
  • Microsoft PowerPoint
  • Database software
  • Cognex Vision AI
  • Rockwell Automation AI
  • Microsoft Word
  • Mastercam computer-aided design and manufacturing software
  • Label inspection systems
  • Qwen (Alibaba)
  • Atlassian JIRA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Siemens Industrial AI
  • Coordinate measuring machine software
  • Skype
  • Minitab
  • Structured query language SQL
  • Inspection marking systems
  • Nova (Amazon)
  • Mastercam Design
  • Microsoft Outlook
  • IBM Notes
  • Null-balance acceleration instruments
  • Tensile testers
  • Capacitive acceleration instruments
  • Laser shearography flaw detectors
  • Viscometers
  • Hardness testers
  • Digital multimeters
  • Digital resistance meters
  • Optical gauges
  • Linear or mixed signal equipment
  • Metallurgical microscopes
  • Sorting machines
  • Moisture meters
  • Personal computers
  • Verisurf 3Dgage
  • Signal generators
  • Depth gauges
  • Impact toughness testers
  • Digital resistance thermometers
  • Fatigue testers
  • Frequency counters
  • Hipot testers
  • Pi tapes
  • Coordinate measuring machines CMM
  • Accelerometers
  • Plotters
  • Micrometers
  • Pin gauges
  • Conductivity meters
  • Digital voltmeters DVM
  • Pulse generators
  • Compression testers
  • Forklifts
  • Ductility testers
  • Resonance acceleration instruments
  • Hydraulic lifts
  • Gloss meters
  • Strain gauges
  • Frequency meters
  • Penetrant flaw detectors
  • Overhead cranes
  • Height gauges
  • Optical comparators
  • Piezoelectric acceleration instruments
  • Holographic interferometers
  • Plug gauges
  • Magnetic induction acceleration instruments
  • Continuity testers
  • Calipers
  • Backplane testers
  • Measuring microscopes
  • Calorimetric leak testers
  • Manufacturing defect analyzers MDA
  • Multimeters
  • Bit error rate testers BERT
  • Bubble leak testers
  • Eddy current flaw detectors
  • Logic test systems
  • Laser thickness gauges
  • Direct current DC power testers
  • Function generators
  • Mass flow leak testers
  • Vibration and shaker systems
  • Sampling oscilloscopes
  • Shear testers
  • Resistivity meters
  • Force transducers
  • Return loss calibrator RLC passive component testers
  • Beta gauges
  • Ammeters
  • Magnetic particle flaw detectors
  • Power meters
  • Thread gauges
  • Environmental chambers
  • Impact hammers
  • Color spectrometers
  • Resistance meters
  • Utrasonic flaw detectors
  • In-circuit testers
  • Printed circuit board PCB testers
  • Hydraulic pumps
  • Verisurf CMM Master
  • Radiographic flaw detectors
  • Industrial bench scales
  • Shock testers
  • Verisurf Master3DGage
  • Creep and stress relaxation testers
  • Eddy current probes

Alternative Job Titles