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Automation Risk Analysis

Will “Production Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Production Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Production Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Analyze test data, making computations as necessary, to determine test results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute defect percentages or averages, using formulas and calculators.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Collect or select samples for testing or for use as models.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

  • Structured query language SQL
  • Qwen (Alibaba)
  • Mistral (Mistral AI)
  • Inspection marking systems
  • Database software
  • Extensible markup language XML
  • Verisurf Metrology
  • Cognex Vision AI
  • Label inspection systems
  • ChatGPT (OpenAI)
  • IBM Notes
  • Cybermetrics GAGETrak
  • Computer-aided inspection software
  • Rockwell Automation AI
  • Mastercam Design
  • Dassault Systemes CATIA
  • Atlassian JIRA
  • Autodesk AutoCAD
  • FileMaker Pro
  • Microsoft SharePoint
  • Microsoft Word
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Excel
  • Microsoft Office software
  • The MathWorks MATLAB
  • Coordinate measuring machine software
  • Microsoft PowerPoint
  • Dassault Systemes SolidWorks
  • Microsoft Visio
  • Microsoft Outlook
  • Data entry software
  • Sight Machine AI
  • Skype
  • Computer assisted design software
  • R
  • ABB AI Robotics
  • Nova (Amazon)
  • Claude (Anthropic)
  • Apache Hive
  • Grok (xAI)
  • Kimi (Moonshot AI)
  • SAP software
  • Data analysis software
  • DeepSeek
  • Siemens Industrial AI
  • Statistical process control SPC data collection devices
  • Design of experiments DOE software
  • Medical condition coding software
  • Tolerance analysis software
  • Minitab
  • IBM Lotus Notes
  • Gemini (Google)
  • Llama (Meta)
  • Selenium
  • Apache Pig
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Access
  • Penetrant flaw detectors
  • Personal computers
  • Ammeters
  • Function generators
  • Calipers
  • Accelerometers
  • Digital resistance meters
  • Impact toughness testers
  • Hydraulic lifts
  • Forklifts
  • Piezoelectric acceleration instruments
  • Pulse generators
  • Verisurf Master3DGage
  • Direct current DC power testers
  • Verisurf 3Dgage
  • Thread gauges
  • Ductility testers
  • Micrometers
  • Frequency counters
  • Force transducers
  • Sampling oscilloscopes
  • Magnetic particle flaw detectors
  • Return loss calibrator RLC passive component testers
  • Plotters
  • Frequency meters
  • Bit error rate testers BERT
  • Mass flow leak testers
  • Sorting machines
  • Linear or mixed signal equipment
  • Signal generators
  • Eddy current flaw detectors
  • Tensile testers
  • Resistivity meters
  • Digital multimeters
  • Vibration and shaker systems
  • Bubble leak testers
  • Laser shearography flaw detectors
  • Compression testers
  • In-circuit testers
  • Digital voltmeters DVM
  • Optical gauges
  • Pi tapes
  • Holographic interferometers
  • Capacitive acceleration instruments
  • Verisurf CMM Master
  • Coordinate measuring machines CMM
  • Color spectrometers
  • Power meters
  • Printed circuit board PCB testers
  • Resonance acceleration instruments
  • Shear testers
  • Logic test systems
  • Conductivity meters
  • Depth gauges
  • Manufacturing defect analyzers MDA
  • Creep and stress relaxation testers
  • Metallurgical microscopes
  • Optical comparators
  • Overhead cranes
  • Backplane testers
  • Industrial bench scales
  • Laser thickness gauges
  • Gloss meters
  • Utrasonic flaw detectors
  • Radiographic flaw detectors
  • Fatigue testers
  • Eddy current probes
  • Digital resistance thermometers
  • Continuity testers
  • Viscometers
  • Moisture meters
  • Height gauges
  • Calorimetric leak testers
  • Hydraulic pumps
  • Measuring microscopes
  • Pin gauges
  • Impact hammers
  • Beta gauges
  • Hardness testers
  • Hipot testers
  • Null-balance acceleration instruments
  • Plug gauges
  • Multimeters
  • Resistance meters
  • Magnetic induction acceleration instruments
  • Strain gauges
  • Shock testers
  • Environmental chambers

Alternative Job Titles