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Automation Risk Analysis

Will “Sorting Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Sorting Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Sorting Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute defect percentages or averages, using formulas and calculators.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Position products, components, or parts for testing.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

Technologies & Software

  • Label inspection systems
  • Database software
  • ChatGPT (OpenAI)
  • SAP software
  • Dassault Systemes SolidWorks
  • Microsoft Outlook
  • Computer-aided inspection software
  • Microsoft Word
  • Apache Hive
  • Inspection marking systems
  • Microsoft Excel
  • Design of experiments DOE software
  • ABB AI Robotics
  • Microsoft PowerPoint
  • Siemens Industrial AI
  • IBM Notes
  • Extensible markup language XML
  • Cybermetrics GAGETrak
  • Llama (Meta)
  • Data analysis software
  • Cognex Vision AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mastercam Design
  • Rockwell Automation AI
  • Microsoft SharePoint
  • Autodesk AutoCAD
  • Apache Pig
  • Atlassian JIRA
  • Coordinate measuring machine software
  • Data entry software
  • Mastercam computer-aided design and manufacturing software
  • Skype
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • Sight Machine AI
  • R
  • Tolerance analysis software
  • The MathWorks MATLAB
  • Gemini (Google)
  • Statistical process control SPC data collection devices
  • IBM Lotus Notes
  • Minitab
  • Grok (xAI)
  • Selenium
  • DeepSeek
  • Microsoft Access
  • Microsoft Office software
  • Qwen (Alibaba)
  • Microsoft Visio
  • FileMaker Pro
  • Claude (Anthropic)
  • Structured query language SQL
  • Verisurf Metrology
  • Nova (Amazon)
  • Computer assisted design software
  • Dassault Systemes CATIA
  • Medical condition coding software
  • Logic test systems
  • Shock testers
  • Calipers
  • In-circuit testers
  • Calorimetric leak testers
  • Depth gauges
  • Vibration and shaker systems
  • Shear testers
  • Strain gauges
  • Viscometers
  • Color spectrometers
  • Coordinate measuring machines CMM
  • Null-balance acceleration instruments
  • Digital voltmeters DVM
  • Plug gauges
  • Digital resistance meters
  • Hipot testers
  • Overhead cranes
  • Verisurf CMM Master
  • Optical gauges
  • Conductivity meters
  • Measuring microscopes
  • Capacitive acceleration instruments
  • Compression testers
  • Forklifts
  • Return loss calibrator RLC passive component testers
  • Pi tapes
  • Micrometers
  • Power meters
  • Resonance acceleration instruments
  • Sampling oscilloscopes
  • Plotters
  • Metallurgical microscopes
  • Fatigue testers
  • Mass flow leak testers
  • Bubble leak testers
  • Continuity testers
  • Backplane testers
  • Tensile testers
  • Printed circuit board PCB testers
  • Eddy current flaw detectors
  • Hydraulic pumps
  • Industrial bench scales
  • Gloss meters
  • Laser thickness gauges
  • Multimeters
  • Force transducers
  • Beta gauges
  • Creep and stress relaxation testers
  • Ductility testers
  • Resistivity meters
  • Magnetic particle flaw detectors
  • Personal computers
  • Hydraulic lifts
  • Impact hammers
  • Height gauges
  • Ammeters
  • Pin gauges
  • Accelerometers
  • Manufacturing defect analyzers MDA
  • Function generators
  • Verisurf Master3DGage
  • Magnetic induction acceleration instruments
  • Hardness testers
  • Holographic interferometers
  • Sorting machines
  • Penetrant flaw detectors
  • Digital resistance thermometers
  • Optical comparators
  • Impact toughness testers
  • Frequency counters
  • Radiographic flaw detectors
  • Frequency meters
  • Bit error rate testers BERT
  • Piezoelectric acceleration instruments
  • Eddy current probes
  • Resistance meters
  • Thread gauges
  • Linear or mixed signal equipment
  • Verisurf 3Dgage
  • Pulse generators
  • Environmental chambers
  • Direct current DC power testers
  • Laser shearography flaw detectors
  • Signal generators
  • Utrasonic flaw detectors
  • Digital multimeters
  • Moisture meters

Alternative Job Titles