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Automation Risk Analysis

Will “Sorting Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Sorting Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Sorting Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Position products, components, or parts for testing.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

Technologies & Software

  • Database software
  • Rockwell Automation AI
  • IBM Lotus Notes
  • Cognex Vision AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Structured query language SQL
  • Minitab
  • Verisurf Metrology
  • Microsoft Excel
  • Qwen (Alibaba)
  • Gemini (Google)
  • Mastercam computer-aided design and manufacturing software
  • Dassault Systemes CATIA
  • DeepSeek
  • Extensible markup language XML
  • Dassault Systemes SolidWorks
  • Mistral (Mistral AI)
  • ABB AI Robotics
  • Claude (Anthropic)
  • Computer assisted design software
  • FileMaker Pro
  • Computer-aided inspection software
  • Coordinate measuring machine software
  • Nova (Amazon)
  • Label inspection systems
  • Microsoft Outlook
  • Siemens Industrial AI
  • Apache Pig
  • Sight Machine AI
  • R
  • The MathWorks MATLAB
  • Llama (Meta)
  • Mastercam Design
  • Selenium
  • Microsoft SharePoint
  • Cybermetrics GAGETrak
  • Microsoft Access
  • Inspection marking systems
  • Microsoft Word
  • Grok (xAI)
  • Microsoft Office software
  • Autodesk AutoCAD
  • Atlassian JIRA
  • Microsoft PowerPoint
  • Statistical process control SPC data collection devices
  • Tolerance analysis software
  • ChatGPT (OpenAI)
  • Microsoft Visio
  • Apache Hive
  • Data analysis software
  • Design of experiments DOE software
  • Skype
  • SAP software
  • Medical condition coding software
  • Data entry software
  • IBM Notes
  • Kimi (Moonshot AI)
  • Impact toughness testers
  • Return loss calibrator RLC passive component testers
  • Bit error rate testers BERT
  • Verisurf CMM Master
  • Backplane testers
  • Resonance acceleration instruments
  • Piezoelectric acceleration instruments
  • Depth gauges
  • Hydraulic pumps
  • Function generators
  • Sorting machines
  • Impact hammers
  • Forklifts
  • Metallurgical microscopes
  • Compression testers
  • Signal generators
  • Digital voltmeters DVM
  • Pin gauges
  • Plug gauges
  • Resistance meters
  • Thread gauges
  • Digital resistance thermometers
  • Moisture meters
  • Printed circuit board PCB testers
  • Gloss meters
  • Accelerometers
  • Direct current DC power testers
  • Calorimetric leak testers
  • Height gauges
  • Sampling oscilloscopes
  • Ductility testers
  • Fatigue testers
  • Shock testers
  • Capacitive acceleration instruments
  • Hipot testers
  • Power meters
  • Resistivity meters
  • Radiographic flaw detectors
  • Viscometers
  • Plotters
  • Hydraulic lifts
  • Creep and stress relaxation testers
  • Multimeters
  • Magnetic induction acceleration instruments
  • Frequency counters
  • Micrometers
  • Measuring microscopes
  • Mass flow leak testers
  • Optical comparators
  • Ammeters
  • Eddy current probes
  • Manufacturing defect analyzers MDA
  • Holographic interferometers
  • Pulse generators
  • Verisurf Master3DGage
  • Null-balance acceleration instruments
  • Personal computers
  • Bubble leak testers
  • Color spectrometers
  • Pi tapes
  • Utrasonic flaw detectors
  • Calipers
  • Digital resistance meters
  • Industrial bench scales
  • Linear or mixed signal equipment
  • Vibration and shaker systems
  • Conductivity meters
  • In-circuit testers
  • Logic test systems
  • Strain gauges
  • Optical gauges
  • Magnetic particle flaw detectors
  • Environmental chambers
  • Frequency meters
  • Laser thickness gauges
  • Digital multimeters
  • Hardness testers
  • Continuity testers
  • Force transducers
  • Tensile testers
  • Eddy current flaw detectors
  • Laser shearography flaw detectors
  • Verisurf 3Dgage
  • Overhead cranes
  • Coordinate measuring machines CMM
  • Penetrant flaw detectors
  • Shear testers
  • Beta gauges

Alternative Job Titles