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Automation Risk Analysis

Will “Production Weigher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Production Weigher” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Production Weigher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Notify supervisors or other personnel of production problems.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute usable amounts of items in shipments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute defect percentages or averages, using formulas and calculators.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • Cognex Vision AI
  • Grok (xAI)
  • Qwen (Alibaba)
  • Tolerance analysis software
  • The MathWorks MATLAB
  • Database software
  • Microsoft Word
  • Apache Hive
  • Microsoft Visio
  • IBM Notes
  • Sight Machine AI
  • Microsoft SharePoint
  • DeepSeek
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Outlook
  • Statistical process control SPC data collection devices
  • Autodesk AutoCAD
  • Medical condition coding software
  • Design of experiments DOE software
  • Microsoft Office software
  • Nova (Amazon)
  • Cybermetrics GAGETrak
  • Microsoft Access
  • Verisurf Metrology
  • Computer-aided inspection software
  • Label inspection systems
  • Microsoft PowerPoint
  • ChatGPT (OpenAI)
  • Structured query language SQL
  • IBM Lotus Notes
  • FileMaker Pro
  • ABB AI Robotics
  • Kimi (Moonshot AI)
  • Skype
  • Rockwell Automation AI
  • Computer assisted design software
  • Siemens Industrial AI
  • Apache Pig
  • Claude (Anthropic)
  • Inspection marking systems
  • Atlassian JIRA
  • Selenium
  • Gemini (Google)
  • Mistral (Mistral AI)
  • Mastercam computer-aided design and manufacturing software
  • SAP software
  • Minitab
  • Extensible markup language XML
  • R
  • Data entry software
  • Coordinate measuring machine software
  • Dassault Systemes SolidWorks
  • Microsoft Excel
  • Data analysis software
  • Llama (Meta)
  • Dassault Systemes CATIA
  • Mastercam Design
  • Coordinate measuring machines CMM
  • Resistivity meters
  • Thread gauges
  • Viscometers
  • Color spectrometers
  • Piezoelectric acceleration instruments
  • Height gauges
  • Compression testers
  • Resistance meters
  • Gloss meters
  • Printed circuit board PCB testers
  • Capacitive acceleration instruments
  • Laser thickness gauges
  • Micrometers
  • Eddy current flaw detectors
  • Null-balance acceleration instruments
  • Ductility testers
  • Eddy current probes
  • Bit error rate testers BERT
  • Manufacturing defect analyzers MDA
  • Signal generators
  • Overhead cranes
  • Pi tapes
  • Pin gauges
  • Hydraulic pumps
  • Hydraulic lifts
  • Frequency counters
  • Magnetic induction acceleration instruments
  • Pulse generators
  • Fatigue testers
  • Holographic interferometers
  • Mass flow leak testers
  • Backplane testers
  • Penetrant flaw detectors
  • Moisture meters
  • Verisurf 3Dgage
  • Accelerometers
  • Beta gauges
  • Magnetic particle flaw detectors
  • Digital multimeters
  • Creep and stress relaxation testers
  • Force transducers
  • Radiographic flaw detectors
  • Digital voltmeters DVM
  • Calorimetric leak testers
  • Laser shearography flaw detectors
  • Utrasonic flaw detectors
  • Hardness testers
  • Optical gauges
  • Metallurgical microscopes
  • Digital resistance meters
  • Forklifts
  • Direct current DC power testers
  • Resonance acceleration instruments
  • Frequency meters
  • Continuity testers
  • Hipot testers
  • Tensile testers
  • Verisurf Master3DGage
  • Linear or mixed signal equipment
  • Measuring microscopes
  • Plug gauges
  • Depth gauges
  • Calipers
  • Optical comparators
  • Sampling oscilloscopes
  • Digital resistance thermometers
  • Strain gauges
  • Impact hammers
  • Conductivity meters
  • Environmental chambers
  • Vibration and shaker systems
  • Impact toughness testers
  • Ammeters
  • Verisurf CMM Master
  • Personal computers
  • In-circuit testers
  • Multimeters
  • Function generators
  • Plotters
  • Bubble leak testers
  • Logic test systems
  • Shear testers
  • Industrial bench scales
  • Return loss calibrator RLC passive component testers
  • Power meters
  • Sorting machines
  • Shock testers

Alternative Job Titles