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Automation Risk Analysis

Will “Certified Welding Inspector (CWI)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Certified Welding Inspector (CWI)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Certified Welding Inspector (CWI)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Recommend necessary corrective actions, based on inspection results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Position products, components, or parts for testing.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute usable amounts of items in shipments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Notify supervisors or other personnel of production problems.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

Technologies & Software

  • Data analysis software
  • Mastercam Design
  • Coordinate measuring machine software
  • Siemens Industrial AI
  • Sight Machine AI
  • IBM Lotus Notes
  • Database software
  • Microsoft Outlook
  • Microsoft Excel
  • Skype
  • Design of experiments DOE software
  • Kimi (Moonshot AI)
  • Medical condition coding software
  • Cognex Vision AI
  • Qwen (Alibaba)
  • Microsoft PowerPoint
  • Computer-aided inspection software
  • Inspection marking systems
  • Tolerance analysis software
  • Mastercam computer-aided design and manufacturing software
  • DeepSeek
  • FileMaker Pro
  • Computer assisted design software
  • Claude (Anthropic)
  • Label inspection systems
  • Rockwell Automation AI
  • Structured query language SQL
  • Atlassian JIRA
  • Statistical process control SPC data collection devices
  • Gemini (Google)
  • Nova (Amazon)
  • Apache Pig
  • Mistral (Mistral AI)
  • Selenium
  • Dassault Systemes SolidWorks
  • Microsoft Access
  • Autodesk AutoCAD
  • Extensible markup language XML
  • Cybermetrics GAGETrak
  • ChatGPT (OpenAI)
  • Apache Hive
  • Grok (xAI)
  • The MathWorks MATLAB
  • Microsoft Visio
  • Microsoft SharePoint
  • Data entry software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Verisurf Metrology
  • R
  • IBM Notes
  • ABB AI Robotics
  • Microsoft Word
  • SAP software
  • Minitab
  • Llama (Meta)
  • Microsoft Office software
  • Dassault Systemes CATIA
  • Resistivity meters
  • Impact toughness testers
  • Hipot testers
  • Capacitive acceleration instruments
  • Null-balance acceleration instruments
  • Personal computers
  • Forklifts
  • Pi tapes
  • Metallurgical microscopes
  • Thread gauges
  • Eddy current flaw detectors
  • Sampling oscilloscopes
  • Impact hammers
  • Height gauges
  • Mass flow leak testers
  • Signal generators
  • Manufacturing defect analyzers MDA
  • Utrasonic flaw detectors
  • Fatigue testers
  • Multimeters
  • Frequency counters
  • Digital voltmeters DVM
  • Shock testers
  • Moisture meters
  • Creep and stress relaxation testers
  • Direct current DC power testers
  • Bit error rate testers BERT
  • Pulse generators
  • Vibration and shaker systems
  • Hydraulic pumps
  • Coordinate measuring machines CMM
  • Holographic interferometers
  • Linear or mixed signal equipment
  • Digital resistance meters
  • Industrial bench scales
  • Strain gauges
  • Ammeters
  • Optical gauges
  • Penetrant flaw detectors
  • Eddy current probes
  • In-circuit testers
  • Accelerometers
  • Verisurf 3Dgage
  • Ductility testers
  • Shear testers
  • Piezoelectric acceleration instruments
  • Measuring microscopes
  • Tensile testers
  • Digital multimeters
  • Resistance meters
  • Function generators
  • Color spectrometers
  • Optical comparators
  • Plug gauges
  • Radiographic flaw detectors
  • Compression testers
  • Depth gauges
  • Laser thickness gauges
  • Environmental chambers
  • Power meters
  • Printed circuit board PCB testers
  • Digital resistance thermometers
  • Pin gauges
  • Overhead cranes
  • Calipers
  • Hydraulic lifts
  • Beta gauges
  • Resonance acceleration instruments
  • Hardness testers
  • Return loss calibrator RLC passive component testers
  • Bubble leak testers
  • Plotters
  • Calorimetric leak testers
  • Logic test systems
  • Conductivity meters
  • Magnetic particle flaw detectors
  • Laser shearography flaw detectors
  • Verisurf Master3DGage
  • Micrometers
  • Magnetic induction acceleration instruments
  • Gloss meters
  • Continuity testers
  • Verisurf CMM Master
  • Force transducers
  • Frequency meters
  • Viscometers
  • Sorting machines
  • Backplane testers

Alternative Job Titles