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Automation Risk Analysis

Will “Certified Welding Inspector (CWI)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Certified Welding Inspector (CWI)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Certified Welding Inspector (CWI)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Collect or select samples for testing or for use as models.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

Technologies & Software

  • Inspection marking systems
  • Apache Pig
  • ChatGPT (OpenAI)
  • Computer assisted design software
  • Microsoft Word
  • Medical condition coding software
  • Qwen (Alibaba)
  • Design of experiments DOE software
  • Minitab
  • SAP software
  • Cybermetrics GAGETrak
  • Microsoft Outlook
  • Microsoft SharePoint
  • Gemini (Google)
  • Apache Hive
  • Dassault Systemes SolidWorks
  • Microsoft Excel
  • Sight Machine AI
  • Microsoft Visio
  • Microsoft PowerPoint
  • Llama (Meta)
  • Cognex Vision AI
  • Atlassian JIRA
  • Mistral (Mistral AI)
  • Nova (Amazon)
  • Data entry software
  • Extensible markup language XML
  • Label inspection systems
  • Tolerance analysis software
  • Verisurf Metrology
  • Claude (Anthropic)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mastercam Design
  • Statistical process control SPC data collection devices
  • IBM Notes
  • Computer-aided inspection software
  • R
  • Kimi (Moonshot AI)
  • DeepSeek
  • Mastercam computer-aided design and manufacturing software
  • FileMaker Pro
  • Siemens Industrial AI
  • Autodesk AutoCAD
  • Dassault Systemes CATIA
  • Data analysis software
  • ABB AI Robotics
  • IBM Lotus Notes
  • Rockwell Automation AI
  • Microsoft Access
  • The MathWorks MATLAB
  • Coordinate measuring machine software
  • Skype
  • Database software
  • Grok (xAI)
  • Structured query language SQL
  • Selenium
  • Microsoft Office software
  • Bubble leak testers
  • Manufacturing defect analyzers MDA
  • Calipers
  • Verisurf Master3DGage
  • Resonance acceleration instruments
  • Eddy current probes
  • Environmental chambers
  • Ductility testers
  • Compression testers
  • Moisture meters
  • Color spectrometers
  • Digital voltmeters DVM
  • Signal generators
  • Metallurgical microscopes
  • Digital resistance meters
  • Viscometers
  • Optical comparators
  • Gloss meters
  • Plotters
  • Force transducers
  • Calorimetric leak testers
  • Micrometers
  • Hydraulic pumps
  • Resistivity meters
  • Verisurf CMM Master
  • Return loss calibrator RLC passive component testers
  • Sorting machines
  • Plug gauges
  • Measuring microscopes
  • In-circuit testers
  • Frequency counters
  • Vibration and shaker systems
  • Accelerometers
  • Forklifts
  • Shear testers
  • Function generators
  • Pulse generators
  • Sampling oscilloscopes
  • Mass flow leak testers
  • Magnetic particle flaw detectors
  • Shock testers
  • Laser shearography flaw detectors
  • Depth gauges
  • Logic test systems
  • Capacitive acceleration instruments
  • Frequency meters
  • Height gauges
  • Impact toughness testers
  • Strain gauges
  • Null-balance acceleration instruments
  • Hipot testers
  • Piezoelectric acceleration instruments
  • Coordinate measuring machines CMM
  • Printed circuit board PCB testers
  • Hardness testers
  • Multimeters
  • Digital multimeters
  • Personal computers
  • Conductivity meters
  • Tensile testers
  • Digital resistance thermometers
  • Backplane testers
  • Holographic interferometers
  • Continuity testers
  • Resistance meters
  • Pin gauges
  • Creep and stress relaxation testers
  • Fatigue testers
  • Radiographic flaw detectors
  • Optical gauges
  • Impact hammers
  • Beta gauges
  • Utrasonic flaw detectors
  • Verisurf 3Dgage
  • Thread gauges
  • Magnetic induction acceleration instruments
  • Bit error rate testers BERT
  • Power meters
  • Industrial bench scales
  • Linear or mixed signal equipment
  • Direct current DC power testers
  • Ammeters
  • Overhead cranes
  • Laser thickness gauges
  • Eddy current flaw detectors
  • Penetrant flaw detectors
  • Pi tapes
  • Hydraulic lifts

Alternative Job Titles