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Automation Risk Analysis

Will “Certified Welding Inspector (CWI)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Certified Welding Inspector (CWI)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Certified Welding Inspector (CWI)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Notify supervisors or other personnel of production problems.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • Inspection marking systems
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  • Skype
  • Selenium
  • Rockwell Automation AI
  • Microsoft Access
  • Data entry software
  • Microsoft Office software
  • Computer-aided inspection software
  • Atlassian JIRA
  • Microsoft Excel
  • Computer assisted design software
  • Sight Machine AI
  • Gemini (Google)
  • IBM Notes
  • Coordinate measuring machine software
  • Mistral (Mistral AI)
  • Qwen (Alibaba)
  • Minitab
  • Microsoft SharePoint
  • Llama (Meta)
  • DeepSeek
  • Siemens Industrial AI
  • The MathWorks MATLAB
  • Autodesk AutoCAD
  • Label inspection systems
  • Statistical process control SPC data collection devices
  • Structured query language SQL
  • FileMaker Pro
  • Nova (Amazon)
  • Apache Pig
  • IBM Lotus Notes
  • Claude (Anthropic)
  • Medical condition coding software
  • R
  • Data analysis software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Word
  • Microsoft PowerPoint
  • Grok (xAI)
  • Apache Hive
  • Dassault Systemes CATIA
  • Cognex Vision AI
  • Database software
  • Design of experiments DOE software
  • Dassault Systemes SolidWorks
  • Cybermetrics GAGETrak
  • ABB AI Robotics
  • Extensible markup language XML
  • ChatGPT (OpenAI)
  • Microsoft Visio
  • Microsoft Outlook
  • Mastercam Design
  • Tolerance analysis software
  • Kimi (Moonshot AI)
  • Verisurf Metrology
  • Wilcox Associates PC-DMIS Inspection Planner
  • Creep and stress relaxation testers
  • Hipot testers
  • Optical gauges
  • Shock testers
  • Bit error rate testers BERT
  • Penetrant flaw detectors
  • Pulse generators
  • Depth gauges
  • Backplane testers
  • Digital resistance meters
  • Magnetic induction acceleration instruments
  • Impact toughness testers
  • Return loss calibrator RLC passive component testers
  • Sorting machines
  • Utrasonic flaw detectors
  • Accelerometers
  • Frequency counters
  • Direct current DC power testers
  • Resonance acceleration instruments
  • Pin gauges
  • Digital resistance thermometers
  • Digital voltmeters DVM
  • Linear or mixed signal equipment
  • Power meters
  • Color spectrometers
  • Viscometers
  • Magnetic particle flaw detectors
  • Shear testers
  • Function generators
  • Verisurf 3Dgage
  • Thread gauges
  • Bubble leak testers
  • Logic test systems
  • In-circuit testers
  • Multimeters
  • Gloss meters
  • Optical comparators
  • Metallurgical microscopes
  • Compression testers
  • Eddy current probes
  • Manufacturing defect analyzers MDA
  • Digital multimeters
  • Moisture meters
  • Plotters
  • Plug gauges
  • Beta gauges
  • Personal computers
  • Null-balance acceleration instruments
  • Ammeters
  • Hydraulic lifts
  • Piezoelectric acceleration instruments
  • Hydraulic pumps
  • Force transducers
  • Mass flow leak testers
  • Hardness testers
  • Radiographic flaw detectors
  • Resistivity meters
  • Calipers
  • Calorimetric leak testers
  • Continuity testers
  • Micrometers
  • Capacitive acceleration instruments
  • Conductivity meters
  • Signal generators
  • Forklifts
  • Coordinate measuring machines CMM
  • Resistance meters
  • Fatigue testers
  • Impact hammers
  • Ductility testers
  • Printed circuit board PCB testers
  • Verisurf CMM Master
  • Height gauges
  • Frequency meters
  • Environmental chambers
  • Laser shearography flaw detectors
  • Tensile testers
  • Overhead cranes
  • Verisurf Master3DGage
  • Pi tapes
  • Strain gauges
  • Holographic interferometers
  • Sampling oscilloscopes
  • Laser thickness gauges
  • Measuring microscopes
  • Vibration and shaker systems
  • Industrial bench scales
  • Eddy current flaw detectors

Alternative Job Titles