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Automation Risk Analysis

Will “Certified Welding Inspector (CWI)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Certified Welding Inspector (CWI)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Certified Welding Inspector (CWI)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Position products, components, or parts for testing.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Collect or select samples for testing or for use as models.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

Technologies & Software

  • Computer assisted design software
  • Structured query language SQL
  • Design of experiments DOE software
  • Autodesk AutoCAD
  • Microsoft Outlook
  • FileMaker Pro
  • Tolerance analysis software
  • Minitab
  • Rockwell Automation AI
  • Statistical process control SPC data collection devices
  • Cybermetrics GAGETrak
  • DeepSeek
  • Kimi (Moonshot AI)
  • Microsoft Excel
  • Nova (Amazon)
  • Qwen (Alibaba)
  • Microsoft Office software
  • Inspection marking systems
  • Extensible markup language XML
  • Database software
  • Coordinate measuring machine software
  • Microsoft PowerPoint
  • Skype
  • Claude (Anthropic)
  • Microsoft Access
  • Grok (xAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Gemini (Google)
  • R
  • Sight Machine AI
  • Data analysis software
  • The MathWorks MATLAB
  • SAP software
  • Mastercam computer-aided design and manufacturing software
  • Label inspection systems
  • Selenium
  • Cognex Vision AI
  • Microsoft Visio
  • Apache Hive
  • IBM Lotus Notes
  • IBM Notes
  • Siemens Industrial AI
  • Dassault Systemes SolidWorks
  • Computer-aided inspection software
  • Apache Pig
  • Llama (Meta)
  • Mastercam Design
  • Dassault Systemes CATIA
  • Mistral (Mistral AI)
  • Data entry software
  • Verisurf Metrology
  • Medical condition coding software
  • Microsoft Word
  • ABB AI Robotics
  • Microsoft SharePoint
  • ChatGPT (OpenAI)
  • Atlassian JIRA
  • Viscometers
  • Shear testers
  • Tensile testers
  • Return loss calibrator RLC passive component testers
  • Environmental chambers
  • Holographic interferometers
  • Industrial bench scales
  • Sorting machines
  • Hardness testers
  • Digital voltmeters DVM
  • Personal computers
  • Power meters
  • Creep and stress relaxation testers
  • Beta gauges
  • Capacitive acceleration instruments
  • Signal generators
  • Digital multimeters
  • Plug gauges
  • Shock testers
  • Gloss meters
  • Magnetic induction acceleration instruments
  • Optical comparators
  • Micrometers
  • Calipers
  • Measuring microscopes
  • Depth gauges
  • Hipot testers
  • Resistance meters
  • Linear or mixed signal equipment
  • Coordinate measuring machines CMM
  • Plotters
  • Force transducers
  • Printed circuit board PCB testers
  • Logic test systems
  • Accelerometers
  • Verisurf CMM Master
  • Moisture meters
  • Optical gauges
  • Fatigue testers
  • Frequency meters
  • Magnetic particle flaw detectors
  • Calorimetric leak testers
  • Thread gauges
  • Backplane testers
  • Resonance acceleration instruments
  • Laser shearography flaw detectors
  • Direct current DC power testers
  • Impact toughness testers
  • Resistivity meters
  • Overhead cranes
  • Frequency counters
  • Metallurgical microscopes
  • Penetrant flaw detectors
  • Piezoelectric acceleration instruments
  • Impact hammers
  • Digital resistance meters
  • Radiographic flaw detectors
  • Pulse generators
  • Utrasonic flaw detectors
  • Vibration and shaker systems
  • Laser thickness gauges
  • Color spectrometers
  • Bit error rate testers BERT
  • Verisurf 3Dgage
  • Pin gauges
  • Pi tapes
  • Mass flow leak testers
  • Null-balance acceleration instruments
  • Hydraulic pumps
  • Eddy current probes
  • Eddy current flaw detectors
  • Digital resistance thermometers
  • Bubble leak testers
  • Hydraulic lifts
  • Multimeters
  • Forklifts
  • Verisurf Master3DGage
  • Function generators
  • Ammeters
  • Compression testers
  • Ductility testers
  • Sampling oscilloscopes
  • Continuity testers
  • Height gauges
  • Conductivity meters
  • Manufacturing defect analyzers MDA
  • Strain gauges
  • In-circuit testers

Alternative Job Titles