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Automation Risk Analysis

Will “Metal Control Worker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Metal Control Worker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Metal Control Worker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute usable amounts of items in shipments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute defect percentages or averages, using formulas and calculators.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Sight Machine AI
  • Cognex Vision AI
  • Microsoft Excel
  • Grok (xAI)
  • Claude (Anthropic)
  • Mistral (Mistral AI)
  • Label inspection systems
  • Llama (Meta)
  • Mastercam Design
  • Atlassian JIRA
  • Minitab
  • Extensible markup language XML
  • Rockwell Automation AI
  • Inspection marking systems
  • Qwen (Alibaba)
  • Gemini (Google)
  • Computer assisted design software
  • IBM Notes
  • Apache Pig
  • Design of experiments DOE software
  • Microsoft Access
  • Tolerance analysis software
  • Database software
  • R
  • Microsoft Outlook
  • Verisurf Metrology
  • Dassault Systemes CATIA
  • Data entry software
  • Cybermetrics GAGETrak
  • Coordinate measuring machine software
  • DeepSeek
  • FileMaker Pro
  • Selenium
  • Microsoft PowerPoint
  • Wilcox Associates PC-DMIS Inspection Planner
  • Skype
  • Microsoft Office software
  • Nova (Amazon)
  • Dassault Systemes SolidWorks
  • SAP software
  • Medical condition coding software
  • Autodesk AutoCAD
  • IBM Lotus Notes
  • Computer-aided inspection software
  • Statistical process control SPC data collection devices
  • Mastercam computer-aided design and manufacturing software
  • Data analysis software
  • Kimi (Moonshot AI)
  • Structured query language SQL
  • Microsoft Visio
  • ChatGPT (OpenAI)
  • The MathWorks MATLAB
  • Siemens Industrial AI
  • Microsoft Word
  • Apache Hive
  • Microsoft SharePoint
  • ABB AI Robotics
  • Thread gauges
  • Overhead cranes
  • Utrasonic flaw detectors
  • Hardness testers
  • Verisurf 3Dgage
  • Null-balance acceleration instruments
  • Calipers
  • Verisurf Master3DGage
  • Viscometers
  • Linear or mixed signal equipment
  • Optical gauges
  • Shock testers
  • Micrometers
  • Digital voltmeters DVM
  • Personal computers
  • Plotters
  • Penetrant flaw detectors
  • Signal generators
  • Bit error rate testers BERT
  • Accelerometers
  • Radiographic flaw detectors
  • Capacitive acceleration instruments
  • Impact toughness testers
  • Laser thickness gauges
  • Vibration and shaker systems
  • Industrial bench scales
  • Resonance acceleration instruments
  • Environmental chambers
  • Laser shearography flaw detectors
  • Eddy current flaw detectors
  • Frequency counters
  • Logic test systems
  • Printed circuit board PCB testers
  • Calorimetric leak testers
  • Frequency meters
  • Gloss meters
  • Metallurgical microscopes
  • Ammeters
  • Shear testers
  • Holographic interferometers
  • Forklifts
  • Digital resistance thermometers
  • Resistance meters
  • Mass flow leak testers
  • Bubble leak testers
  • Sorting machines
  • Moisture meters
  • Manufacturing defect analyzers MDA
  • Plug gauges
  • Continuity testers
  • Verisurf CMM Master
  • Resistivity meters
  • Eddy current probes
  • Coordinate measuring machines CMM
  • Magnetic induction acceleration instruments
  • Pin gauges
  • Measuring microscopes
  • Optical comparators
  • Function generators
  • Backplane testers
  • Compression testers
  • Digital resistance meters
  • Height gauges
  • Hydraulic pumps
  • Magnetic particle flaw detectors
  • Conductivity meters
  • Color spectrometers
  • Creep and stress relaxation testers
  • In-circuit testers
  • Multimeters
  • Digital multimeters
  • Sampling oscilloscopes
  • Return loss calibrator RLC passive component testers
  • Force transducers
  • Beta gauges
  • Hydraulic lifts
  • Tensile testers
  • Strain gauges
  • Depth gauges
  • Impact hammers
  • Ductility testers
  • Pulse generators
  • Power meters
  • Pi tapes
  • Piezoelectric acceleration instruments
  • Direct current DC power testers
  • Fatigue testers
  • Hipot testers

Alternative Job Titles