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Automation Risk Analysis

Will “Metal Control Worker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Metal Control Worker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Metal Control Worker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Collect or select samples for testing or for use as models.

  • Analyze test data, making computations as necessary, to determine test results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Notify supervisors or other personnel of production problems.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Position products, components, or parts for testing.

  • Compute usable amounts of items in shipments.

Technologies & Software

  • Database software
  • Inspection marking systems
  • Microsoft Office software
  • IBM Lotus Notes
  • Sight Machine AI
  • Mastercam Design
  • Coordinate measuring machine software
  • Claude (Anthropic)
  • Data entry software
  • Apache Pig
  • FileMaker Pro
  • Microsoft Excel
  • Medical condition coding software
  • Data analysis software
  • Autodesk AutoCAD
  • Label inspection systems
  • Extensible markup language XML
  • Microsoft Outlook
  • Microsoft Access
  • SAP software
  • Mastercam computer-aided design and manufacturing software
  • Computer assisted design software
  • Microsoft Visio
  • Statistical process control SPC data collection devices
  • Selenium
  • R
  • Computer-aided inspection software
  • Dassault Systemes SolidWorks
  • Microsoft PowerPoint
  • Design of experiments DOE software
  • Kimi (Moonshot AI)
  • The MathWorks MATLAB
  • Wilcox Associates PC-DMIS Inspection Planner
  • Atlassian JIRA
  • Siemens Industrial AI
  • ChatGPT (OpenAI)
  • Nova (Amazon)
  • Llama (Meta)
  • Grok (xAI)
  • Mistral (Mistral AI)
  • Structured query language SQL
  • Cognex Vision AI
  • ABB AI Robotics
  • Tolerance analysis software
  • IBM Notes
  • Minitab
  • Apache Hive
  • Dassault Systemes CATIA
  • Microsoft SharePoint
  • DeepSeek
  • Gemini (Google)
  • Microsoft Word
  • Verisurf Metrology
  • Cybermetrics GAGETrak
  • Rockwell Automation AI
  • Skype
  • Qwen (Alibaba)
  • Conductivity meters
  • Power meters
  • In-circuit testers
  • Compression testers
  • Accelerometers
  • Ductility testers
  • Hipot testers
  • Eddy current flaw detectors
  • Sorting machines
  • Function generators
  • Fatigue testers
  • Digital multimeters
  • Thread gauges
  • Measuring microscopes
  • Laser shearography flaw detectors
  • Impact toughness testers
  • Color spectrometers
  • Bubble leak testers
  • Mass flow leak testers
  • Hydraulic pumps
  • Continuity testers
  • Tensile testers
  • Multimeters
  • Height gauges
  • Force transducers
  • Resistance meters
  • Shear testers
  • Return loss calibrator RLC passive component testers
  • Printed circuit board PCB testers
  • Calipers
  • Vibration and shaker systems
  • Plotters
  • Holographic interferometers
  • Linear or mixed signal equipment
  • Coordinate measuring machines CMM
  • Optical gauges
  • Overhead cranes
  • Resonance acceleration instruments
  • Verisurf CMM Master
  • Viscometers
  • Personal computers
  • Moisture meters
  • Digital voltmeters DVM
  • Logic test systems
  • Pi tapes
  • Sampling oscilloscopes
  • Creep and stress relaxation testers
  • Manufacturing defect analyzers MDA
  • Calorimetric leak testers
  • Resistivity meters
  • Frequency meters
  • Optical comparators
  • Verisurf 3Dgage
  • Depth gauges
  • Ammeters
  • Shock testers
  • Eddy current probes
  • Magnetic particle flaw detectors
  • Digital resistance meters
  • Backplane testers
  • Pulse generators
  • Hardness testers
  • Digital resistance thermometers
  • Laser thickness gauges
  • Magnetic induction acceleration instruments
  • Pin gauges
  • Penetrant flaw detectors
  • Direct current DC power testers
  • Bit error rate testers BERT
  • Null-balance acceleration instruments
  • Frequency counters
  • Gloss meters
  • Strain gauges
  • Metallurgical microscopes
  • Verisurf Master3DGage
  • Signal generators
  • Industrial bench scales
  • Forklifts
  • Environmental chambers
  • Plug gauges
  • Impact hammers
  • Piezoelectric acceleration instruments
  • Utrasonic flaw detectors
  • Micrometers
  • Radiographic flaw detectors
  • Hydraulic lifts
  • Capacitive acceleration instruments
  • Beta gauges

Alternative Job Titles