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Automation Risk Analysis

Will “Metal Control Worker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Metal Control Worker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Metal Control Worker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Collect or select samples for testing or for use as models.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Notify supervisors or other personnel of production problems.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute usable amounts of items in shipments.

Technologies & Software

  • Verisurf Metrology
  • Dassault Systemes CATIA
  • IBM Lotus Notes
  • Microsoft Access
  • IBM Notes
  • Microsoft Office software
  • Mastercam computer-aided design and manufacturing software
  • Llama (Meta)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft SharePoint
  • Atlassian JIRA
  • Label inspection systems
  • Cybermetrics GAGETrak
  • SAP software
  • Structured query language SQL
  • The MathWorks MATLAB
  • Data entry software
  • Apache Hive
  • Minitab
  • Microsoft Excel
  • Microsoft PowerPoint
  • Microsoft Outlook
  • Database software
  • Computer-aided inspection software
  • Apache Pig
  • Cognex Vision AI
  • Microsoft Word
  • ChatGPT (OpenAI)
  • Gemini (Google)
  • Medical condition coding software
  • Microsoft Visio
  • Dassault Systemes SolidWorks
  • Kimi (Moonshot AI)
  • Siemens Industrial AI
  • FileMaker Pro
  • Data analysis software
  • Qwen (Alibaba)
  • Grok (xAI)
  • Computer assisted design software
  • Autodesk AutoCAD
  • Mastercam Design
  • Inspection marking systems
  • Extensible markup language XML
  • Statistical process control SPC data collection devices
  • Sight Machine AI
  • ABB AI Robotics
  • Tolerance analysis software
  • R
  • Rockwell Automation AI
  • Nova (Amazon)
  • Selenium
  • Mistral (Mistral AI)
  • Design of experiments DOE software
  • DeepSeek
  • Coordinate measuring machine software
  • Skype
  • Claude (Anthropic)
  • Backplane testers
  • Impact hammers
  • Frequency meters
  • Magnetic particle flaw detectors
  • Sorting machines
  • Verisurf Master3DGage
  • Signal generators
  • Verisurf CMM Master
  • Forklifts
  • Ductility testers
  • Pulse generators
  • Eddy current probes
  • Hydraulic lifts
  • Digital voltmeters DVM
  • Shear testers
  • Conductivity meters
  • Bubble leak testers
  • Environmental chambers
  • Hydraulic pumps
  • Compression testers
  • Verisurf 3Dgage
  • Frequency counters
  • Thread gauges
  • Utrasonic flaw detectors
  • Sampling oscilloscopes
  • Depth gauges
  • Color spectrometers
  • Gloss meters
  • Printed circuit board PCB testers
  • Return loss calibrator RLC passive component testers
  • Eddy current flaw detectors
  • In-circuit testers
  • Fatigue testers
  • Metallurgical microscopes
  • Linear or mixed signal equipment
  • Force transducers
  • Calorimetric leak testers
  • Radiographic flaw detectors
  • Hipot testers
  • Ammeters
  • Impact toughness testers
  • Digital multimeters
  • Resonance acceleration instruments
  • Personal computers
  • Creep and stress relaxation testers
  • Function generators
  • Digital resistance thermometers
  • Mass flow leak testers
  • Accelerometers
  • Direct current DC power testers
  • Holographic interferometers
  • Continuity testers
  • Resistivity meters
  • Magnetic induction acceleration instruments
  • Overhead cranes
  • Viscometers
  • Optical gauges
  • Optical comparators
  • Industrial bench scales
  • Multimeters
  • Measuring microscopes
  • Logic test systems
  • Pi tapes
  • Penetrant flaw detectors
  • Plug gauges
  • Calipers
  • Null-balance acceleration instruments
  • Vibration and shaker systems
  • Moisture meters
  • Manufacturing defect analyzers MDA
  • Strain gauges
  • Tensile testers
  • Laser thickness gauges
  • Beta gauges
  • Resistance meters
  • Piezoelectric acceleration instruments
  • Pin gauges
  • Hardness testers
  • Capacitive acceleration instruments
  • Shock testers
  • Plotters
  • Micrometers
  • Power meters
  • Digital resistance meters
  • Height gauges
  • Bit error rate testers BERT
  • Coordinate measuring machines CMM
  • Laser shearography flaw detectors

Alternative Job Titles