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Automation Risk Analysis

Will “Stock Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Stock Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Stock Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Notify supervisors or other personnel of production problems.

  • Position products, components, or parts for testing.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Recommend necessary corrective actions, based on inspection results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Analyze test data, making computations as necessary, to determine test results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute usable amounts of items in shipments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

Technologies & Software

  • Computer assisted design software
  • Claude (Anthropic)
  • Cybermetrics GAGETrak
  • Tolerance analysis software
  • Kimi (Moonshot AI)
  • Autodesk AutoCAD
  • Computer-aided inspection software
  • Llama (Meta)
  • Database software
  • Rockwell Automation AI
  • Selenium
  • Apache Hive
  • ABB AI Robotics
  • Structured query language SQL
  • Medical condition coding software
  • SAP software
  • FileMaker Pro
  • Verisurf Metrology
  • Microsoft Word
  • IBM Notes
  • IBM Lotus Notes
  • Dassault Systemes SolidWorks
  • Data analysis software
  • Data entry software
  • Nova (Amazon)
  • Gemini (Google)
  • Statistical process control SPC data collection devices
  • Design of experiments DOE software
  • Siemens Industrial AI
  • Microsoft PowerPoint
  • Apache Pig
  • Sight Machine AI
  • Grok (xAI)
  • R
  • Inspection marking systems
  • Microsoft Excel
  • Minitab
  • Coordinate measuring machine software
  • Mastercam Design
  • Dassault Systemes CATIA
  • The MathWorks MATLAB
  • Microsoft SharePoint
  • Skype
  • Microsoft Outlook
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Access
  • ChatGPT (OpenAI)
  • Label inspection systems
  • Microsoft Office software
  • Mastercam computer-aided design and manufacturing software
  • Extensible markup language XML
  • Mistral (Mistral AI)
  • Qwen (Alibaba)
  • Microsoft Visio
  • DeepSeek
  • Cognex Vision AI
  • Atlassian JIRA
  • Shear testers
  • Magnetic particle flaw detectors
  • Linear or mixed signal equipment
  • Industrial bench scales
  • Color spectrometers
  • Ductility testers
  • Bit error rate testers BERT
  • Resistivity meters
  • Logic test systems
  • Viscometers
  • Accelerometers
  • Height gauges
  • Pulse generators
  • Creep and stress relaxation testers
  • Signal generators
  • Calipers
  • Impact toughness testers
  • Eddy current flaw detectors
  • In-circuit testers
  • Hydraulic pumps
  • Hardness testers
  • Resistance meters
  • Fatigue testers
  • Digital resistance meters
  • Forklifts
  • Magnetic induction acceleration instruments
  • Plotters
  • Null-balance acceleration instruments
  • Gloss meters
  • Laser shearography flaw detectors
  • Thread gauges
  • Eddy current probes
  • Beta gauges
  • Shock testers
  • Micrometers
  • Tensile testers
  • Printed circuit board PCB testers
  • Multimeters
  • Coordinate measuring machines CMM
  • Optical gauges
  • Radiographic flaw detectors
  • Sampling oscilloscopes
  • Optical comparators
  • Laser thickness gauges
  • Mass flow leak testers
  • Compression testers
  • Overhead cranes
  • Digital resistance thermometers
  • Frequency counters
  • Personal computers
  • Return loss calibrator RLC passive component testers
  • Metallurgical microscopes
  • Calorimetric leak testers
  • Resonance acceleration instruments
  • Hipot testers
  • Penetrant flaw detectors
  • Impact hammers
  • Backplane testers
  • Moisture meters
  • Holographic interferometers
  • Hydraulic lifts
  • Digital voltmeters DVM
  • Utrasonic flaw detectors
  • Pin gauges
  • Manufacturing defect analyzers MDA
  • Direct current DC power testers
  • Frequency meters
  • Capacitive acceleration instruments
  • Function generators
  • Bubble leak testers
  • Strain gauges
  • Piezoelectric acceleration instruments
  • Verisurf 3Dgage
  • Power meters
  • Digital multimeters
  • Measuring microscopes
  • Verisurf CMM Master
  • Pi tapes
  • Depth gauges
  • Vibration and shaker systems
  • Plug gauges
  • Conductivity meters
  • Continuity testers
  • Verisurf Master3DGage
  • Ammeters
  • Environmental chambers
  • Force transducers
  • Sorting machines

Alternative Job Titles