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Automation Risk Analysis

Will “Testing and Regulating Technician” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Testing and Regulating Technician” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Testing and Regulating Technician” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Notify supervisors or other personnel of production problems.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute usable amounts of items in shipments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Collect or select samples for testing or for use as models.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Position products, components, or parts for testing.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

Technologies & Software

  • Extensible markup language XML
  • Cognex Vision AI
  • The MathWorks MATLAB
  • Inspection marking systems
  • Cybermetrics GAGETrak
  • Mistral (Mistral AI)
  • Design of experiments DOE software
  • Kimi (Moonshot AI)
  • ABB AI Robotics
  • Microsoft Word
  • Skype
  • Database software
  • Apache Hive
  • Grok (xAI)
  • Atlassian JIRA
  • Qwen (Alibaba)
  • SAP software
  • Computer-aided inspection software
  • Medical condition coding software
  • Microsoft Excel
  • Data entry software
  • ChatGPT (OpenAI)
  • Data analysis software
  • Microsoft PowerPoint
  • Claude (Anthropic)
  • Microsoft Visio
  • IBM Notes
  • DeepSeek
  • Dassault Systemes SolidWorks
  • Wilcox Associates PC-DMIS Inspection Planner
  • Siemens Industrial AI
  • Autodesk AutoCAD
  • Apache Pig
  • Mastercam Design
  • Microsoft Access
  • Computer assisted design software
  • Mastercam computer-aided design and manufacturing software
  • Minitab
  • Microsoft SharePoint
  • Label inspection systems
  • Gemini (Google)
  • Sight Machine AI
  • FileMaker Pro
  • Dassault Systemes CATIA
  • Verisurf Metrology
  • Nova (Amazon)
  • Statistical process control SPC data collection devices
  • Llama (Meta)
  • IBM Lotus Notes
  • Microsoft Outlook
  • Rockwell Automation AI
  • R
  • Microsoft Office software
  • Coordinate measuring machine software
  • Tolerance analysis software
  • Selenium
  • Structured query language SQL
  • Digital resistance meters
  • Resonance acceleration instruments
  • Pi tapes
  • Impact hammers
  • Depth gauges
  • Measuring microscopes
  • Conductivity meters
  • Digital resistance thermometers
  • Logic test systems
  • Radiographic flaw detectors
  • Bit error rate testers BERT
  • Compression testers
  • Pin gauges
  • Shear testers
  • Holographic interferometers
  • Gloss meters
  • Eddy current flaw detectors
  • Frequency counters
  • Signal generators
  • Impact toughness testers
  • In-circuit testers
  • Eddy current probes
  • Strain gauges
  • Multimeters
  • Hydraulic lifts
  • Moisture meters
  • Hydraulic pumps
  • Penetrant flaw detectors
  • Backplane testers
  • Shock testers
  • Plotters
  • Resistance meters
  • Power meters
  • Verisurf 3Dgage
  • Environmental chambers
  • Digital voltmeters DVM
  • Digital multimeters
  • Calipers
  • Forklifts
  • Manufacturing defect analyzers MDA
  • Coordinate measuring machines CMM
  • Industrial bench scales
  • Continuity testers
  • Tensile testers
  • Overhead cranes
  • Magnetic induction acceleration instruments
  • Ductility testers
  • Laser shearography flaw detectors
  • Calorimetric leak testers
  • Beta gauges
  • Linear or mixed signal equipment
  • Accelerometers
  • Utrasonic flaw detectors
  • Printed circuit board PCB testers
  • Return loss calibrator RLC passive component testers
  • Direct current DC power testers
  • Frequency meters
  • Optical comparators
  • Hardness testers
  • Thread gauges
  • Optical gauges
  • Color spectrometers
  • Ammeters
  • Force transducers
  • Personal computers
  • Laser thickness gauges
  • Viscometers
  • Plug gauges
  • Hipot testers
  • Resistivity meters
  • Magnetic particle flaw detectors
  • Verisurf Master3DGage
  • Pulse generators
  • Sampling oscilloscopes
  • Bubble leak testers
  • Function generators
  • Height gauges
  • Null-balance acceleration instruments
  • Metallurgical microscopes
  • Piezoelectric acceleration instruments
  • Capacitive acceleration instruments
  • Sorting machines
  • Verisurf CMM Master
  • Mass flow leak testers
  • Fatigue testers
  • Vibration and shaker systems
  • Creep and stress relaxation testers
  • Micrometers

Alternative Job Titles