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Automation Risk Analysis

Will “Testing and Regulating Technician” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Testing and Regulating Technician” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Testing and Regulating Technician” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Analyze test data, making computations as necessary, to determine test results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Discard or reject products, materials, or equipment not meeting specifications.

Technologies & Software

  • Wilcox Associates PC-DMIS Inspection Planner
  • Data analysis software
  • Microsoft Office software
  • Data entry software
  • Microsoft Access
  • ABB AI Robotics
  • Microsoft Word
  • IBM Notes
  • Microsoft Outlook
  • Medical condition coding software
  • DeepSeek
  • FileMaker Pro
  • Gemini (Google)
  • Microsoft Excel
  • Verisurf Metrology
  • Inspection marking systems
  • Computer assisted design software
  • Microsoft SharePoint
  • Rockwell Automation AI
  • Selenium
  • Structured query language SQL
  • ChatGPT (OpenAI)
  • Minitab
  • Apache Hive
  • Skype
  • Nova (Amazon)
  • SAP software
  • Computer-aided inspection software
  • R
  • Mastercam Design
  • Microsoft Visio
  • Label inspection systems
  • Tolerance analysis software
  • Autodesk AutoCAD
  • Extensible markup language XML
  • Llama (Meta)
  • Apache Pig
  • Cybermetrics GAGETrak
  • Dassault Systemes SolidWorks
  • Design of experiments DOE software
  • The MathWorks MATLAB
  • Microsoft PowerPoint
  • Atlassian JIRA
  • Kimi (Moonshot AI)
  • Qwen (Alibaba)
  • Dassault Systemes CATIA
  • Grok (xAI)
  • Coordinate measuring machine software
  • Database software
  • Cognex Vision AI
  • Mistral (Mistral AI)
  • Mastercam computer-aided design and manufacturing software
  • Statistical process control SPC data collection devices
  • Siemens Industrial AI
  • Sight Machine AI
  • Claude (Anthropic)
  • IBM Lotus Notes
  • Calorimetric leak testers
  • Shear testers
  • Digital resistance meters
  • Eddy current probes
  • Power meters
  • Frequency meters
  • Coordinate measuring machines CMM
  • Gloss meters
  • Optical comparators
  • Laser shearography flaw detectors
  • Resonance acceleration instruments
  • Shock testers
  • Thread gauges
  • Strain gauges
  • Calipers
  • Height gauges
  • Creep and stress relaxation testers
  • Resistivity meters
  • Capacitive acceleration instruments
  • Force transducers
  • Color spectrometers
  • Ammeters
  • Compression testers
  • Plug gauges
  • Depth gauges
  • Hardness testers
  • Linear or mixed signal equipment
  • Fatigue testers
  • Resistance meters
  • Laser thickness gauges
  • Eddy current flaw detectors
  • Plotters
  • Holographic interferometers
  • Sampling oscilloscopes
  • Impact toughness testers
  • Logic test systems
  • Piezoelectric acceleration instruments
  • Forklifts
  • Beta gauges
  • In-circuit testers
  • Optical gauges
  • Impact hammers
  • Null-balance acceleration instruments
  • Hydraulic lifts
  • Industrial bench scales
  • Micrometers
  • Overhead cranes
  • Hipot testers
  • Pin gauges
  • Digital multimeters
  • Mass flow leak testers
  • Measuring microscopes
  • Pulse generators
  • Verisurf CMM Master
  • Hydraulic pumps
  • Environmental chambers
  • Magnetic induction acceleration instruments
  • Radiographic flaw detectors
  • Frequency counters
  • Tensile testers
  • Verisurf Master3DGage
  • Sorting machines
  • Bit error rate testers BERT
  • Utrasonic flaw detectors
  • Function generators
  • Direct current DC power testers
  • Verisurf 3Dgage
  • Pi tapes
  • Ductility testers
  • Vibration and shaker systems
  • Viscometers
  • Return loss calibrator RLC passive component testers
  • Digital voltmeters DVM
  • Digital resistance thermometers
  • Manufacturing defect analyzers MDA
  • Signal generators
  • Penetrant flaw detectors
  • Accelerometers
  • Conductivity meters
  • Personal computers
  • Continuity testers
  • Backplane testers
  • Magnetic particle flaw detectors
  • Moisture meters
  • Bubble leak testers
  • Printed circuit board PCB testers
  • Multimeters
  • Metallurgical microscopes

Alternative Job Titles