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Automation Risk Analysis

Will “Testing and Regulating Technician” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Testing and Regulating Technician” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Testing and Regulating Technician” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Recommend necessary corrective actions, based on inspection results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Notify supervisors or other personnel of production problems.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

Technologies & Software

  • Tolerance analysis software
  • FileMaker Pro
  • Apache Pig
  • Microsoft Outlook
  • Microsoft Access
  • Structured query language SQL
  • ChatGPT (OpenAI)
  • Microsoft PowerPoint
  • Apache Hive
  • Sight Machine AI
  • Qwen (Alibaba)
  • DeepSeek
  • Cybermetrics GAGETrak
  • Microsoft SharePoint
  • Cognex Vision AI
  • Microsoft Word
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes CATIA
  • Extensible markup language XML
  • Mastercam Design
  • Nova (Amazon)
  • Microsoft Office software
  • Atlassian JIRA
  • ABB AI Robotics
  • Database software
  • Dassault Systemes SolidWorks
  • Mastercam computer-aided design and manufacturing software
  • SAP software
  • Rockwell Automation AI
  • Siemens Industrial AI
  • Computer-aided inspection software
  • IBM Lotus Notes
  • Microsoft Visio
  • The MathWorks MATLAB
  • Mistral (Mistral AI)
  • Data entry software
  • R
  • Gemini (Google)
  • Medical condition coding software
  • Computer assisted design software
  • Verisurf Metrology
  • Inspection marking systems
  • Label inspection systems
  • Kimi (Moonshot AI)
  • Statistical process control SPC data collection devices
  • Grok (xAI)
  • Minitab
  • Coordinate measuring machine software
  • Selenium
  • Microsoft Excel
  • Skype
  • Claude (Anthropic)
  • IBM Notes
  • Llama (Meta)
  • Design of experiments DOE software
  • Autodesk AutoCAD
  • Data analysis software
  • Optical gauges
  • Environmental chambers
  • Digital multimeters
  • Color spectrometers
  • Shear testers
  • Fatigue testers
  • Metallurgical microscopes
  • Digital resistance thermometers
  • Eddy current probes
  • Impact hammers
  • Strain gauges
  • Verisurf CMM Master
  • Depth gauges
  • Optical comparators
  • Direct current DC power testers
  • Magnetic induction acceleration instruments
  • Hydraulic lifts
  • Piezoelectric acceleration instruments
  • Calipers
  • Tensile testers
  • Eddy current flaw detectors
  • Micrometers
  • Laser shearography flaw detectors
  • Forklifts
  • Verisurf Master3DGage
  • Impact toughness testers
  • Logic test systems
  • Plug gauges
  • Printed circuit board PCB testers
  • Sorting machines
  • Radiographic flaw detectors
  • Resistance meters
  • Moisture meters
  • Resistivity meters
  • Accelerometers
  • Viscometers
  • Overhead cranes
  • Pin gauges
  • Verisurf 3Dgage
  • Null-balance acceleration instruments
  • Coordinate measuring machines CMM
  • Ductility testers
  • Force transducers
  • Laser thickness gauges
  • Bubble leak testers
  • Digital resistance meters
  • Capacitive acceleration instruments
  • Frequency counters
  • Signal generators
  • Hydraulic pumps
  • Holographic interferometers
  • Plotters
  • Conductivity meters
  • Industrial bench scales
  • Magnetic particle flaw detectors
  • Bit error rate testers BERT
  • Pi tapes
  • Calorimetric leak testers
  • Resonance acceleration instruments
  • Continuity testers
  • Penetrant flaw detectors
  • Manufacturing defect analyzers MDA
  • Compression testers
  • Beta gauges
  • Digital voltmeters DVM
  • Hipot testers
  • Measuring microscopes
  • In-circuit testers
  • Sampling oscilloscopes
  • Height gauges
  • Frequency meters
  • Backplane testers
  • Power meters
  • Shock testers
  • Personal computers
  • Return loss calibrator RLC passive component testers
  • Hardness testers
  • Multimeters
  • Utrasonic flaw detectors
  • Ammeters
  • Linear or mixed signal equipment
  • Pulse generators
  • Function generators
  • Gloss meters
  • Mass flow leak testers
  • Vibration and shaker systems
  • Thread gauges
  • Creep and stress relaxation testers

Alternative Job Titles