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Automation Risk Analysis

Will “Equipment Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Equipment Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Equipment Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Recommend necessary corrective actions, based on inspection results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute usable amounts of items in shipments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Position products, components, or parts for testing.

Technologies & Software

  • Structured query language SQL
  • Atlassian JIRA
  • IBM Notes
  • Database software
  • Selenium
  • Minitab
  • IBM Lotus Notes
  • Computer assisted design software
  • R
  • The MathWorks MATLAB
  • Dassault Systemes SolidWorks
  • Dassault Systemes CATIA
  • Microsoft Access
  • SAP software
  • Qwen (Alibaba)
  • Skype
  • Label inspection systems
  • Inspection marking systems
  • Microsoft PowerPoint
  • Mistral (Mistral AI)
  • Apache Pig
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • Claude (Anthropic)
  • Nova (Amazon)
  • Cybermetrics GAGETrak
  • Microsoft Office software
  • Statistical process control SPC data collection devices
  • Computer-aided inspection software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Word
  • Siemens Industrial AI
  • ABB AI Robotics
  • FileMaker Pro
  • Verisurf Metrology
  • Cognex Vision AI
  • Medical condition coding software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Design of experiments DOE software
  • Microsoft SharePoint
  • Microsoft Excel
  • Llama (Meta)
  • Sight Machine AI
  • Apache Hive
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • Coordinate measuring machine software
  • Extensible markup language XML
  • Data entry software
  • Microsoft Outlook
  • DeepSeek
  • Autodesk AutoCAD
  • Tolerance analysis software
  • Rockwell Automation AI
  • Microsoft Visio
  • Data analysis software
  • Mastercam Design
  • Pin gauges
  • Optical comparators
  • Height gauges
  • Tensile testers
  • Multimeters
  • Moisture meters
  • Utrasonic flaw detectors
  • Power meters
  • Capacitive acceleration instruments
  • Hardness testers
  • Eddy current flaw detectors
  • Signal generators
  • Depth gauges
  • Bubble leak testers
  • Magnetic induction acceleration instruments
  • Verisurf 3Dgage
  • Continuity testers
  • Conductivity meters
  • Gloss meters
  • Bit error rate testers BERT
  • Plotters
  • Verisurf Master3DGage
  • Frequency meters
  • Magnetic particle flaw detectors
  • Digital voltmeters DVM
  • Ductility testers
  • Function generators
  • Impact hammers
  • Printed circuit board PCB testers
  • Mass flow leak testers
  • Linear or mixed signal equipment
  • Color spectrometers
  • Coordinate measuring machines CMM
  • Thread gauges
  • Digital multimeters
  • Digital resistance thermometers
  • Null-balance acceleration instruments
  • Personal computers
  • Sampling oscilloscopes
  • Creep and stress relaxation testers
  • Beta gauges
  • Logic test systems
  • Digital resistance meters
  • Pi tapes
  • Backplane testers
  • Laser thickness gauges
  • Vibration and shaker systems
  • Holographic interferometers
  • Manufacturing defect analyzers MDA
  • Shock testers
  • Measuring microscopes
  • Resistivity meters
  • Plug gauges
  • Penetrant flaw detectors
  • Impact toughness testers
  • Hipot testers
  • Radiographic flaw detectors
  • Shear testers
  • Return loss calibrator RLC passive component testers
  • Eddy current probes
  • Pulse generators
  • Forklifts
  • Viscometers
  • Force transducers
  • Overhead cranes
  • Metallurgical microscopes
  • Hydraulic pumps
  • Calorimetric leak testers
  • In-circuit testers
  • Calipers
  • Compression testers
  • Micrometers
  • Ammeters
  • Strain gauges
  • Accelerometers
  • Environmental chambers
  • Resistance meters
  • Sorting machines
  • Resonance acceleration instruments
  • Hydraulic lifts
  • Verisurf CMM Master
  • Optical gauges
  • Laser shearography flaw detectors
  • Direct current DC power testers
  • Frequency counters
  • Industrial bench scales
  • Fatigue testers
  • Piezoelectric acceleration instruments

Alternative Job Titles