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Automation Risk Analysis

Will “Buckle Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Buckle Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Buckle Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Analyze test data, making computations as necessary, to determine test results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Position products, components, or parts for testing.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute usable amounts of items in shipments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

  • Mistral (Mistral AI)
  • Gemini (Google)
  • Dassault Systemes CATIA
  • Apache Hive
  • R
  • Dassault Systemes SolidWorks
  • Mastercam computer-aided design and manufacturing software
  • Database software
  • Coordinate measuring machine software
  • ABB AI Robotics
  • Microsoft Excel
  • Data analysis software
  • IBM Lotus Notes
  • Computer-aided inspection software
  • Microsoft Office software
  • Cognex Vision AI
  • Microsoft Word
  • Microsoft Outlook
  • Verisurf Metrology
  • Microsoft Access
  • IBM Notes
  • SAP software
  • Extensible markup language XML
  • Sight Machine AI
  • FileMaker Pro
  • Kimi (Moonshot AI)
  • Computer assisted design software
  • Minitab
  • Skype
  • Llama (Meta)
  • Structured query language SQL
  • Selenium
  • Rockwell Automation AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Claude (Anthropic)
  • Cybermetrics GAGETrak
  • DeepSeek
  • ChatGPT (OpenAI)
  • Apache Pig
  • Autodesk AutoCAD
  • Grok (xAI)
  • Nova (Amazon)
  • Inspection marking systems
  • The MathWorks MATLAB
  • Mastercam Design
  • Medical condition coding software
  • Label inspection systems
  • Microsoft Visio
  • Design of experiments DOE software
  • Atlassian JIRA
  • Siemens Industrial AI
  • Data entry software
  • Tolerance analysis software
  • Statistical process control SPC data collection devices
  • Qwen (Alibaba)
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • Utrasonic flaw detectors
  • Printed circuit board PCB testers
  • Sorting machines
  • Overhead cranes
  • Pi tapes
  • Environmental chambers
  • Piezoelectric acceleration instruments
  • Resonance acceleration instruments
  • Hipot testers
  • Calipers
  • Frequency meters
  • Coordinate measuring machines CMM
  • Logic test systems
  • Eddy current flaw detectors
  • Manufacturing defect analyzers MDA
  • Fatigue testers
  • Frequency counters
  • Gloss meters
  • Bit error rate testers BERT
  • Power meters
  • Digital resistance meters
  • Magnetic induction acceleration instruments
  • Hydraulic pumps
  • Thread gauges
  • Impact toughness testers
  • Pulse generators
  • Resistivity meters
  • Tensile testers
  • Height gauges
  • Resistance meters
  • Optical gauges
  • Penetrant flaw detectors
  • Plug gauges
  • Ductility testers
  • Conductivity meters
  • Digital multimeters
  • Vibration and shaker systems
  • Radiographic flaw detectors
  • Viscometers
  • Personal computers
  • Hydraulic lifts
  • Forklifts
  • Continuity testers
  • Metallurgical microscopes
  • Null-balance acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Linear or mixed signal equipment
  • Laser thickness gauges
  • Backplane testers
  • Optical comparators
  • Micrometers
  • Industrial bench scales
  • Verisurf Master3DGage
  • Force transducers
  • Function generators
  • Strain gauges
  • Mass flow leak testers
  • Magnetic particle flaw detectors
  • Calorimetric leak testers
  • Verisurf 3Dgage
  • Pin gauges
  • Shock testers
  • Bubble leak testers
  • Verisurf CMM Master
  • Digital resistance thermometers
  • Hardness testers
  • Sampling oscilloscopes
  • Impact hammers
  • Color spectrometers
  • Holographic interferometers
  • Signal generators
  • Beta gauges
  • Eddy current probes
  • Shear testers
  • Laser shearography flaw detectors
  • Multimeters
  • Accelerometers
  • Digital voltmeters DVM
  • Capacitive acceleration instruments
  • Compression testers
  • Creep and stress relaxation testers
  • Measuring microscopes
  • In-circuit testers
  • Plotters
  • Direct current DC power testers
  • Ammeters
  • Moisture meters
  • Depth gauges

Alternative Job Titles