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Automation Risk Analysis

Will “Major Assembly Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Major Assembly Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Major Assembly Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute defect percentages or averages, using formulas and calculators.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Position products, components, or parts for testing.

  • Notify supervisors or other personnel of production problems.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Collect or select samples for testing or for use as models.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • Database software
  • Microsoft Visio
  • Llama (Meta)
  • Sight Machine AI
  • Minitab
  • FileMaker Pro
  • Kimi (Moonshot AI)
  • IBM Notes
  • Rockwell Automation AI
  • Microsoft SharePoint
  • Verisurf Metrology
  • Autodesk AutoCAD
  • Inspection marking systems
  • Siemens Industrial AI
  • Label inspection systems
  • DeepSeek
  • ChatGPT (OpenAI)
  • Computer-aided inspection software
  • Microsoft Excel
  • Nova (Amazon)
  • Cognex Vision AI
  • Selenium
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Access
  • Data analysis software
  • Gemini (Google)
  • Microsoft PowerPoint
  • Wilcox Associates PC-DMIS Inspection Planner
  • Claude (Anthropic)
  • Microsoft Office software
  • Coordinate measuring machine software
  • Apache Pig
  • Dassault Systemes SolidWorks
  • Cybermetrics GAGETrak
  • Apache Hive
  • Computer assisted design software
  • Microsoft Word
  • Dassault Systemes CATIA
  • R
  • Mastercam Design
  • Statistical process control SPC data collection devices
  • Microsoft Outlook
  • Data entry software
  • Tolerance analysis software
  • Medical condition coding software
  • Structured query language SQL
  • Extensible markup language XML
  • ABB AI Robotics
  • The MathWorks MATLAB
  • Skype
  • IBM Lotus Notes
  • Design of experiments DOE software
  • Mistral (Mistral AI)
  • SAP software
  • Qwen (Alibaba)
  • Grok (xAI)
  • Atlassian JIRA
  • Plug gauges
  • Signal generators
  • Laser shearography flaw detectors
  • Thread gauges
  • Optical comparators
  • Function generators
  • Piezoelectric acceleration instruments
  • Overhead cranes
  • Continuity testers
  • Ammeters
  • Resonance acceleration instruments
  • Ductility testers
  • Digital resistance meters
  • Digital resistance thermometers
  • Hardness testers
  • Calorimetric leak testers
  • Bubble leak testers
  • Penetrant flaw detectors
  • Return loss calibrator RLC passive component testers
  • Frequency counters
  • Vibration and shaker systems
  • Pin gauges
  • Multimeters
  • Mass flow leak testers
  • Creep and stress relaxation testers
  • Capacitive acceleration instruments
  • In-circuit testers
  • Verisurf 3Dgage
  • Shear testers
  • Digital voltmeters DVM
  • Digital multimeters
  • Radiographic flaw detectors
  • Measuring microscopes
  • Shock testers
  • Strain gauges
  • Sampling oscilloscopes
  • Hydraulic pumps
  • Forklifts
  • Holographic interferometers
  • Magnetic particle flaw detectors
  • Pi tapes
  • Direct current DC power testers
  • Printed circuit board PCB testers
  • Metallurgical microscopes
  • Viscometers
  • Hydraulic lifts
  • Industrial bench scales
  • Bit error rate testers BERT
  • Laser thickness gauges
  • Hipot testers
  • Coordinate measuring machines CMM
  • Fatigue testers
  • Personal computers
  • Environmental chambers
  • Logic test systems
  • Resistivity meters
  • Null-balance acceleration instruments
  • Pulse generators
  • Optical gauges
  • Moisture meters
  • Magnetic induction acceleration instruments
  • Verisurf CMM Master
  • Utrasonic flaw detectors
  • Conductivity meters
  • Verisurf Master3DGage
  • Impact hammers
  • Eddy current flaw detectors
  • Resistance meters
  • Gloss meters
  • Height gauges
  • Frequency meters
  • Linear or mixed signal equipment
  • Manufacturing defect analyzers MDA
  • Power meters
  • Plotters
  • Micrometers
  • Impact toughness testers
  • Depth gauges
  • Color spectrometers
  • Compression testers
  • Eddy current probes
  • Calipers
  • Backplane testers
  • Tensile testers
  • Beta gauges
  • Accelerometers
  • Force transducers
  • Sorting machines

Alternative Job Titles