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Automation Risk Analysis

Will “Hardness Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Hardness Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Hardness Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Notify supervisors or other personnel of production problems.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Position products, components, or parts for testing.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute usable amounts of items in shipments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

Technologies & Software

  • Minitab
  • Dassault Systemes SolidWorks
  • Dassault Systemes CATIA
  • Cognex Vision AI
  • Mastercam computer-aided design and manufacturing software
  • Inspection marking systems
  • Medical condition coding software
  • Microsoft SharePoint
  • ChatGPT (OpenAI)
  • Qwen (Alibaba)
  • Mastercam Design
  • Cybermetrics GAGETrak
  • Rockwell Automation AI
  • Skype
  • Grok (xAI)
  • Microsoft PowerPoint
  • Structured query language SQL
  • Design of experiments DOE software
  • Autodesk AutoCAD
  • Microsoft Outlook
  • Tolerance analysis software
  • Sight Machine AI
  • Microsoft Excel
  • R
  • Nova (Amazon)
  • DeepSeek
  • Database software
  • Llama (Meta)
  • Statistical process control SPC data collection devices
  • IBM Lotus Notes
  • ABB AI Robotics
  • Claude (Anthropic)
  • Selenium
  • Microsoft Visio
  • The MathWorks MATLAB
  • SAP software
  • Mistral (Mistral AI)
  • Microsoft Access
  • Microsoft Office software
  • Data entry software
  • Siemens Industrial AI
  • Apache Hive
  • Kimi (Moonshot AI)
  • Apache Pig
  • Atlassian JIRA
  • IBM Notes
  • Computer assisted design software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Gemini (Google)
  • Coordinate measuring machine software
  • FileMaker Pro
  • Verisurf Metrology
  • Extensible markup language XML
  • Label inspection systems
  • Microsoft Word
  • Computer-aided inspection software
  • Data analysis software
  • Mass flow leak testers
  • Personal computers
  • Gloss meters
  • Force transducers
  • Calipers
  • Backplane testers
  • Micrometers
  • Strain gauges
  • Resonance acceleration instruments
  • Holographic interferometers
  • Function generators
  • Ammeters
  • Vibration and shaker systems
  • Optical gauges
  • Metallurgical microscopes
  • Power meters
  • Beta gauges
  • Accelerometers
  • Laser shearography flaw detectors
  • Resistance meters
  • Conductivity meters
  • Forklifts
  • Linear or mixed signal equipment
  • Multimeters
  • Bubble leak testers
  • Digital resistance thermometers
  • Compression testers
  • Logic test systems
  • Sampling oscilloscopes
  • Magnetic particle flaw detectors
  • Height gauges
  • Direct current DC power testers
  • Penetrant flaw detectors
  • Calorimetric leak testers
  • Digital voltmeters DVM
  • Continuity testers
  • Plug gauges
  • Depth gauges
  • Eddy current probes
  • Tensile testers
  • Plotters
  • Sorting machines
  • Digital resistance meters
  • Shock testers
  • Impact hammers
  • Impact toughness testers
  • Coordinate measuring machines CMM
  • Verisurf Master3DGage
  • Pulse generators
  • Thread gauges
  • Pi tapes
  • Radiographic flaw detectors
  • Frequency counters
  • Hardness testers
  • Color spectrometers
  • Printed circuit board PCB testers
  • Bit error rate testers BERT
  • Eddy current flaw detectors
  • Utrasonic flaw detectors
  • Verisurf CMM Master
  • Moisture meters
  • Frequency meters
  • In-circuit testers
  • Capacitive acceleration instruments
  • Digital multimeters
  • Return loss calibrator RLC passive component testers
  • Manufacturing defect analyzers MDA
  • Hipot testers
  • Signal generators
  • Viscometers
  • Piezoelectric acceleration instruments
  • Measuring microscopes
  • Null-balance acceleration instruments
  • Creep and stress relaxation testers
  • Resistivity meters
  • Verisurf 3Dgage
  • Hydraulic pumps
  • Magnetic induction acceleration instruments
  • Hydraulic lifts
  • Pin gauges
  • Optical comparators
  • Industrial bench scales
  • Laser thickness gauges
  • Overhead cranes
  • Shear testers
  • Environmental chambers
  • Ductility testers
  • Fatigue testers

Alternative Job Titles