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Automation Risk Analysis

Will “Batch Weigher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Batch Weigher” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Batch Weigher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Notify supervisors or other personnel of production problems.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute usable amounts of items in shipments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Position products, components, or parts for testing.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Collect or select samples for testing or for use as models.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

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  • Apache Hive
  • Database software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Computer-aided inspection software
  • Cybermetrics GAGETrak
  • Cognex Vision AI
  • Design of experiments DOE software
  • Microsoft Excel
  • FileMaker Pro
  • Mistral (Mistral AI)
  • DeepSeek
  • Mastercam Design
  • Microsoft Office software
  • Statistical process control SPC data collection devices
  • Dassault Systemes SolidWorks
  • R
  • Medical condition coding software
  • Microsoft Word
  • IBM Notes
  • Autodesk AutoCAD
  • Apache Pig
  • Structured query language SQL
  • Grok (xAI)
  • Skype
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  • Kimi (Moonshot AI)
  • Verisurf Metrology
  • Label inspection systems
  • Gemini (Google)
  • Rockwell Automation AI
  • Data entry software
  • Siemens Industrial AI
  • Computer assisted design software
  • Microsoft Visio
  • Extensible markup language XML
  • The MathWorks MATLAB
  • Minitab
  • Claude (Anthropic)
  • ABB AI Robotics
  • Tolerance analysis software
  • SAP software
  • Dassault Systemes CATIA
  • Inspection marking systems
  • Mastercam computer-aided design and manufacturing software
  • Capacitive acceleration instruments
  • Calipers
  • Radiographic flaw detectors
  • Verisurf Master3DGage
  • Impact toughness testers
  • Forklifts
  • Digital voltmeters DVM
  • Hydraulic lifts
  • Creep and stress relaxation testers
  • In-circuit testers
  • Bubble leak testers
  • Ductility testers
  • Utrasonic flaw detectors
  • Gloss meters
  • Environmental chambers
  • Coordinate measuring machines CMM
  • Continuity testers
  • Piezoelectric acceleration instruments
  • Digital multimeters
  • Penetrant flaw detectors
  • Beta gauges
  • Null-balance acceleration instruments
  • Plotters
  • Manufacturing defect analyzers MDA
  • Resonance acceleration instruments
  • Calorimetric leak testers
  • Shock testers
  • Shear testers
  • Frequency meters
  • Verisurf CMM Master
  • Hipot testers
  • Compression testers
  • Logic test systems
  • Optical comparators
  • Digital resistance thermometers
  • Multimeters
  • Resistance meters
  • Holographic interferometers
  • Force transducers
  • Micrometers
  • Industrial bench scales
  • Mass flow leak testers
  • Eddy current probes
  • Strain gauges
  • Power meters
  • Viscometers
  • Sampling oscilloscopes
  • Height gauges
  • Signal generators
  • Pin gauges
  • Ammeters
  • Moisture meters
  • Printed circuit board PCB testers
  • Metallurgical microscopes
  • Eddy current flaw detectors
  • Return loss calibrator RLC passive component testers
  • Vibration and shaker systems
  • Digital resistance meters
  • Sorting machines
  • Laser thickness gauges
  • Measuring microscopes
  • Resistivity meters
  • Tensile testers
  • Impact hammers
  • Direct current DC power testers
  • Magnetic induction acceleration instruments
  • Personal computers
  • Color spectrometers
  • Verisurf 3Dgage
  • Hydraulic pumps
  • Depth gauges
  • Pulse generators
  • Thread gauges
  • Plug gauges
  • Overhead cranes
  • Function generators
  • Hardness testers
  • Fatigue testers
  • Bit error rate testers BERT
  • Conductivity meters
  • Backplane testers
  • Frequency counters
  • Accelerometers
  • Optical gauges
  • Pi tapes
  • Linear or mixed signal equipment
  • Magnetic particle flaw detectors
  • Laser shearography flaw detectors

Alternative Job Titles