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Automation Risk Analysis

Will “Batch Weigher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Batch Weigher” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Batch Weigher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Collect or select samples for testing or for use as models.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

Technologies & Software

  • Extensible markup language XML
  • Apache Hive
  • Computer assisted design software
  • Gemini (Google)
  • Coordinate measuring machine software
  • Microsoft Outlook
  • Microsoft PowerPoint
  • Kimi (Moonshot AI)
  • Mastercam computer-aided design and manufacturing software
  • IBM Lotus Notes
  • Design of experiments DOE software
  • Atlassian JIRA
  • Dassault Systemes CATIA
  • Tolerance analysis software
  • Selenium
  • Structured query language SQL
  • The MathWorks MATLAB
  • Apache Pig
  • Cybermetrics GAGETrak
  • Label inspection systems
  • Microsoft Office software
  • Microsoft Word
  • Microsoft Excel
  • ChatGPT (OpenAI)
  • ABB AI Robotics
  • Data entry software
  • Rockwell Automation AI
  • Skype
  • Data analysis software
  • Autodesk AutoCAD
  • Microsoft SharePoint
  • FileMaker Pro
  • Database software
  • Mastercam Design
  • Sight Machine AI
  • R
  • Qwen (Alibaba)
  • Mistral (Mistral AI)
  • Verisurf Metrology
  • SAP software
  • IBM Notes
  • Inspection marking systems
  • Siemens Industrial AI
  • Microsoft Access
  • Grok (xAI)
  • Cognex Vision AI
  • Computer-aided inspection software
  • Claude (Anthropic)
  • Statistical process control SPC data collection devices
  • Dassault Systemes SolidWorks
  • DeepSeek
  • Medical condition coding software
  • Microsoft Visio
  • Llama (Meta)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Nova (Amazon)
  • Minitab
  • Hardness testers
  • Signal generators
  • Shock testers
  • Bubble leak testers
  • Personal computers
  • Frequency counters
  • Sampling oscilloscopes
  • Radiographic flaw detectors
  • Capacitive acceleration instruments
  • Magnetic induction acceleration instruments
  • Measuring microscopes
  • Pin gauges
  • Printed circuit board PCB testers
  • Return loss calibrator RLC passive component testers
  • Coordinate measuring machines CMM
  • Impact toughness testers
  • Ammeters
  • Fatigue testers
  • Magnetic particle flaw detectors
  • Vibration and shaker systems
  • Micrometers
  • Environmental chambers
  • Conductivity meters
  • Digital resistance thermometers
  • In-circuit testers
  • Overhead cranes
  • Hipot testers
  • Backplane testers
  • Sorting machines
  • Impact hammers
  • Ductility testers
  • Mass flow leak testers
  • Accelerometers
  • Piezoelectric acceleration instruments
  • Optical comparators
  • Thread gauges
  • Beta gauges
  • Manufacturing defect analyzers MDA
  • Tensile testers
  • Bit error rate testers BERT
  • Eddy current probes
  • Direct current DC power testers
  • Digital resistance meters
  • Depth gauges
  • Continuity testers
  • Resistance meters
  • Shear testers
  • Viscometers
  • Logic test systems
  • Eddy current flaw detectors
  • Force transducers
  • Gloss meters
  • Verisurf Master3DGage
  • Plug gauges
  • Pi tapes
  • Hydraulic lifts
  • Linear or mixed signal equipment
  • Metallurgical microscopes
  • Laser thickness gauges
  • Frequency meters
  • Digital voltmeters DVM
  • Resistivity meters
  • Multimeters
  • Forklifts
  • Industrial bench scales
  • Optical gauges
  • Verisurf 3Dgage
  • Null-balance acceleration instruments
  • Power meters
  • Penetrant flaw detectors
  • Plotters
  • Function generators
  • Pulse generators
  • Color spectrometers
  • Compression testers
  • Resonance acceleration instruments
  • Holographic interferometers
  • Creep and stress relaxation testers
  • Utrasonic flaw detectors
  • Strain gauges
  • Hydraulic pumps
  • Verisurf CMM Master
  • Digital multimeters
  • Calipers
  • Moisture meters
  • Laser shearography flaw detectors
  • Height gauges
  • Calorimetric leak testers

Alternative Job Titles