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Automation Risk Analysis

Will “Roving Sizer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Roving Sizer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Roving Sizer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute usable amounts of items in shipments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Notify supervisors or other personnel of production problems.

  • Collect or select samples for testing or for use as models.

  • Recommend necessary corrective actions, based on inspection results.

Technologies & Software

  • Gemini (Google)
  • FileMaker Pro
  • R
  • IBM Notes
  • Atlassian JIRA
  • SAP software
  • Data entry software
  • Dassault Systemes CATIA
  • The MathWorks MATLAB
  • Structured query language SQL
  • Llama (Meta)
  • Label inspection systems
  • Data analysis software
  • ChatGPT (OpenAI)
  • Dassault Systemes SolidWorks
  • IBM Lotus Notes
  • Extensible markup language XML
  • Cybermetrics GAGETrak
  • Mastercam Design
  • Medical condition coding software
  • Coordinate measuring machine software
  • ABB AI Robotics
  • Computer assisted design software
  • Skype
  • Apache Hive
  • Kimi (Moonshot AI)
  • Autodesk AutoCAD
  • Verisurf Metrology
  • Microsoft SharePoint
  • Microsoft Word
  • Inspection marking systems
  • DeepSeek
  • Minitab
  • Tolerance analysis software
  • Design of experiments DOE software
  • Microsoft Outlook
  • Database software
  • Statistical process control SPC data collection devices
  • Rockwell Automation AI
  • Mistral (Mistral AI)
  • Apache Pig
  • Siemens Industrial AI
  • Sight Machine AI
  • Computer-aided inspection software
  • Qwen (Alibaba)
  • Microsoft Excel
  • Wilcox Associates PC-DMIS Inspection Planner
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Microsoft Visio
  • Cognex Vision AI
  • Grok (xAI)
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Office software
  • Microsoft Access
  • Selenium
  • Nova (Amazon)
  • Resistance meters
  • Industrial bench scales
  • Ammeters
  • Tensile testers
  • Measuring microscopes
  • Return loss calibrator RLC passive component testers
  • Penetrant flaw detectors
  • Digital multimeters
  • Gloss meters
  • Optical comparators
  • Moisture meters
  • Holographic interferometers
  • Creep and stress relaxation testers
  • Verisurf 3Dgage
  • Strain gauges
  • Beta gauges
  • Pin gauges
  • Frequency meters
  • Hydraulic pumps
  • Hardness testers
  • Frequency counters
  • Null-balance acceleration instruments
  • Shear testers
  • Viscometers
  • Laser shearography flaw detectors
  • Color spectrometers
  • Power meters
  • Utrasonic flaw detectors
  • Continuity testers
  • Pulse generators
  • Plotters
  • Radiographic flaw detectors
  • Metallurgical microscopes
  • Laser thickness gauges
  • Sampling oscilloscopes
  • Verisurf CMM Master
  • Compression testers
  • Shock testers
  • Capacitive acceleration instruments
  • Overhead cranes
  • Calorimetric leak testers
  • Resistivity meters
  • Piezoelectric acceleration instruments
  • Magnetic induction acceleration instruments
  • Micrometers
  • Logic test systems
  • Bit error rate testers BERT
  • Force transducers
  • Digital voltmeters DVM
  • Plug gauges
  • Environmental chambers
  • Linear or mixed signal equipment
  • Printed circuit board PCB testers
  • Hydraulic lifts
  • Magnetic particle flaw detectors
  • Conductivity meters
  • Height gauges
  • Accelerometers
  • Multimeters
  • Fatigue testers
  • Backplane testers
  • Verisurf Master3DGage
  • In-circuit testers
  • Signal generators
  • Sorting machines
  • Vibration and shaker systems
  • Direct current DC power testers
  • Depth gauges
  • Pi tapes
  • Bubble leak testers
  • Thread gauges
  • Optical gauges
  • Calipers
  • Mass flow leak testers
  • Impact toughness testers
  • Resonance acceleration instruments
  • Manufacturing defect analyzers MDA
  • Function generators
  • Digital resistance meters
  • Personal computers
  • Digital resistance thermometers
  • Eddy current flaw detectors
  • Eddy current probes
  • Hipot testers
  • Coordinate measuring machines CMM
  • Ductility testers
  • Impact hammers
  • Forklifts

Alternative Job Titles