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Automation Risk Analysis

Will “Roving Sizer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Roving Sizer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Roving Sizer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

  • Cognex Vision AI
  • Claude (Anthropic)
  • Kimi (Moonshot AI)
  • Verisurf Metrology
  • Structured query language SQL
  • Siemens Industrial AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Tolerance analysis software
  • Skype
  • Minitab
  • Mastercam Design
  • Computer assisted design software
  • Microsoft Word
  • Microsoft SharePoint
  • Data entry software
  • Grok (xAI)
  • Mastercam computer-aided design and manufacturing software
  • Autodesk AutoCAD
  • Design of experiments DOE software
  • IBM Notes
  • Microsoft PowerPoint
  • Statistical process control SPC data collection devices
  • ABB AI Robotics
  • Database software
  • Computer-aided inspection software
  • Microsoft Visio
  • Extensible markup language XML
  • Label inspection systems
  • Rockwell Automation AI
  • Microsoft Excel
  • Inspection marking systems
  • Gemini (Google)
  • Apache Hive
  • Llama (Meta)
  • Dassault Systemes SolidWorks
  • Atlassian JIRA
  • Qwen (Alibaba)
  • DeepSeek
  • IBM Lotus Notes
  • Apache Pig
  • Coordinate measuring machine software
  • ChatGPT (OpenAI)
  • Mistral (Mistral AI)
  • Selenium
  • R
  • SAP software
  • The MathWorks MATLAB
  • Cybermetrics GAGETrak
  • Microsoft Access
  • Microsoft Outlook
  • Nova (Amazon)
  • Microsoft Office software
  • Sight Machine AI
  • Dassault Systemes CATIA
  • Medical condition coding software
  • FileMaker Pro
  • Data analysis software
  • Moisture meters
  • Environmental chambers
  • Color spectrometers
  • Ductility testers
  • Vibration and shaker systems
  • Hydraulic pumps
  • Ammeters
  • Overhead cranes
  • Impact hammers
  • Height gauges
  • Magnetic particle flaw detectors
  • In-circuit testers
  • Digital voltmeters DVM
  • Manufacturing defect analyzers MDA
  • Force transducers
  • Gloss meters
  • Linear or mixed signal equipment
  • Sorting machines
  • Resonance acceleration instruments
  • Calipers
  • Signal generators
  • Plotters
  • Bubble leak testers
  • Shock testers
  • Frequency counters
  • Plug gauges
  • Piezoelectric acceleration instruments
  • Depth gauges
  • Viscometers
  • Verisurf Master3DGage
  • Verisurf 3Dgage
  • Penetrant flaw detectors
  • Utrasonic flaw detectors
  • Backplane testers
  • Industrial bench scales
  • Measuring microscopes
  • Pin gauges
  • Resistivity meters
  • Shear testers
  • Power meters
  • Return loss calibrator RLC passive component testers
  • Thread gauges
  • Calorimetric leak testers
  • Hipot testers
  • Metallurgical microscopes
  • Continuity testers
  • Strain gauges
  • Eddy current probes
  • Forklifts
  • Impact toughness testers
  • Optical comparators
  • Compression testers
  • Radiographic flaw detectors
  • Frequency meters
  • Optical gauges
  • Null-balance acceleration instruments
  • Holographic interferometers
  • Laser thickness gauges
  • Sampling oscilloscopes
  • Laser shearography flaw detectors
  • Mass flow leak testers
  • Personal computers
  • Micrometers
  • Digital resistance meters
  • Logic test systems
  • Digital multimeters
  • Coordinate measuring machines CMM
  • Magnetic induction acceleration instruments
  • Accelerometers
  • Verisurf CMM Master
  • Beta gauges
  • Fatigue testers
  • Eddy current flaw detectors
  • Capacitive acceleration instruments
  • Function generators
  • Conductivity meters
  • Resistance meters
  • Hydraulic lifts
  • Pulse generators
  • Pi tapes
  • Printed circuit board PCB testers
  • Tensile testers
  • Direct current DC power testers
  • Creep and stress relaxation testers
  • Multimeters
  • Bit error rate testers BERT
  • Digital resistance thermometers
  • Hardness testers

Alternative Job Titles