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Automation Risk Analysis

Will “Experimental Test Mechanic” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Experimental Test Mechanic” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Experimental Test Mechanic” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Collect or select samples for testing or for use as models.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Recommend necessary corrective actions, based on inspection results.

  • Notify supervisors or other personnel of production problems.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute usable amounts of items in shipments.

Technologies & Software

  • Database software
  • Structured query language SQL
  • Rockwell Automation AI
  • Verisurf Metrology
  • Mastercam Design
  • Extensible markup language XML
  • Medical condition coding software
  • Microsoft Visio
  • IBM Notes
  • Autodesk AutoCAD
  • Label inspection systems
  • Atlassian JIRA
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • Skype
  • Apache Pig
  • Llama (Meta)
  • FileMaker Pro
  • Computer assisted design software
  • Gemini (Google)
  • Minitab
  • Cybermetrics GAGETrak
  • Nova (Amazon)
  • Microsoft Excel
  • Selenium
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Word
  • Claude (Anthropic)
  • Cognex Vision AI
  • Microsoft Office software
  • Inspection marking systems
  • Dassault Systemes SolidWorks
  • Coordinate measuring machine software
  • ABB AI Robotics
  • IBM Lotus Notes
  • Qwen (Alibaba)
  • Tolerance analysis software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes CATIA
  • Siemens Industrial AI
  • Data analysis software
  • Microsoft Access
  • R
  • Apache Hive
  • DeepSeek
  • Data entry software
  • Microsoft Outlook
  • Computer-aided inspection software
  • SAP software
  • ChatGPT (OpenAI)
  • The MathWorks MATLAB
  • Mistral (Mistral AI)
  • Statistical process control SPC data collection devices
  • Grok (xAI)
  • Design of experiments DOE software
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Pi tapes
  • Direct current DC power testers
  • Power meters
  • Hardness testers
  • Radiographic flaw detectors
  • Verisurf 3Dgage
  • Function generators
  • Hydraulic lifts
  • Return loss calibrator RLC passive component testers
  • Digital resistance meters
  • Environmental chambers
  • Measuring microscopes
  • Impact toughness testers
  • Holographic interferometers
  • Piezoelectric acceleration instruments
  • Conductivity meters
  • Printed circuit board PCB testers
  • Frequency counters
  • Bit error rate testers BERT
  • Null-balance acceleration instruments
  • Utrasonic flaw detectors
  • Ductility testers
  • Color spectrometers
  • Fatigue testers
  • Viscometers
  • Continuity testers
  • Eddy current probes
  • Magnetic induction acceleration instruments
  • Penetrant flaw detectors
  • Laser shearography flaw detectors
  • Coordinate measuring machines CMM
  • Plug gauges
  • Gloss meters
  • Digital voltmeters DVM
  • Linear or mixed signal equipment
  • Shear testers
  • Compression testers
  • Mass flow leak testers
  • Digital resistance thermometers
  • Logic test systems
  • Height gauges
  • Strain gauges
  • Overhead cranes
  • Forklifts
  • Impact hammers
  • Magnetic particle flaw detectors
  • Frequency meters
  • Shock testers
  • Multimeters
  • Laser thickness gauges
  • Signal generators
  • Verisurf Master3DGage
  • Optical comparators
  • In-circuit testers
  • Pulse generators
  • Pin gauges
  • Creep and stress relaxation testers
  • Backplane testers
  • Hydraulic pumps
  • Eddy current flaw detectors
  • Sorting machines
  • Micrometers
  • Plotters
  • Digital multimeters
  • Resistivity meters
  • Industrial bench scales
  • Beta gauges
  • Calipers
  • Accelerometers
  • Thread gauges
  • Tensile testers
  • Bubble leak testers
  • Optical gauges
  • Metallurgical microscopes
  • Hipot testers
  • Verisurf CMM Master
  • Manufacturing defect analyzers MDA
  • Resistance meters
  • Sampling oscilloscopes
  • Vibration and shaker systems
  • Ammeters
  • Capacitive acceleration instruments
  • Depth gauges
  • Personal computers
  • Force transducers
  • Calorimetric leak testers
  • Resonance acceleration instruments
  • Moisture meters

Alternative Job Titles