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Automation Risk Analysis

Will “Experimental Test Mechanic” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Experimental Test Mechanic” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Experimental Test Mechanic” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Recommend necessary corrective actions, based on inspection results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute usable amounts of items in shipments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

  • IBM Lotus Notes
  • R
  • Data analysis software
  • Extensible markup language XML
  • Dassault Systemes CATIA
  • Computer assisted design software
  • Qwen (Alibaba)
  • Database software
  • FileMaker Pro
  • Computer-aided inspection software
  • Microsoft Word
  • Microsoft Office software
  • The MathWorks MATLAB
  • Nova (Amazon)
  • Gemini (Google)
  • Atlassian JIRA
  • Verisurf Metrology
  • Selenium
  • ABB AI Robotics
  • Mistral (Mistral AI)
  • Coordinate measuring machine software
  • Apache Hive
  • IBM Notes
  • Skype
  • Grok (xAI)
  • Data entry software
  • Llama (Meta)
  • Design of experiments DOE software
  • Apache Pig
  • Sight Machine AI
  • Microsoft Visio
  • Statistical process control SPC data collection devices
  • Microsoft PowerPoint
  • Mastercam computer-aided design and manufacturing software
  • Kimi (Moonshot AI)
  • Dassault Systemes SolidWorks
  • Inspection marking systems
  • Microsoft Outlook
  • Microsoft SharePoint
  • Minitab
  • Microsoft Access
  • Mastercam Design
  • Structured query language SQL
  • DeepSeek
  • Microsoft Excel
  • Autodesk AutoCAD
  • Wilcox Associates PC-DMIS Inspection Planner
  • ChatGPT (OpenAI)
  • SAP software
  • Tolerance analysis software
  • Cognex Vision AI
  • Cybermetrics GAGETrak
  • Claude (Anthropic)
  • Label inspection systems
  • Rockwell Automation AI
  • Medical condition coding software
  • Siemens Industrial AI
  • Eddy current probes
  • Digital multimeters
  • Environmental chambers
  • Hardness testers
  • Piezoelectric acceleration instruments
  • Sampling oscilloscopes
  • Utrasonic flaw detectors
  • Vibration and shaker systems
  • Bit error rate testers BERT
  • Magnetic particle flaw detectors
  • Resistance meters
  • Linear or mixed signal equipment
  • Verisurf Master3DGage
  • Coordinate measuring machines CMM
  • Moisture meters
  • Multimeters
  • Logic test systems
  • Calipers
  • Penetrant flaw detectors
  • Ammeters
  • Creep and stress relaxation testers
  • Digital voltmeters DVM
  • In-circuit testers
  • Sorting machines
  • Digital resistance meters
  • Plotters
  • Bubble leak testers
  • Pulse generators
  • Beta gauges
  • Frequency counters
  • Accelerometers
  • Laser shearography flaw detectors
  • Strain gauges
  • Metallurgical microscopes
  • Continuity testers
  • Direct current DC power testers
  • Industrial bench scales
  • Impact hammers
  • Pi tapes
  • Micrometers
  • Plug gauges
  • Hipot testers
  • Calorimetric leak testers
  • Force transducers
  • Return loss calibrator RLC passive component testers
  • Optical gauges
  • Hydraulic lifts
  • Frequency meters
  • Thread gauges
  • Signal generators
  • Holographic interferometers
  • Magnetic induction acceleration instruments
  • Verisurf 3Dgage
  • Laser thickness gauges
  • Optical comparators
  • Shear testers
  • Color spectrometers
  • Tensile testers
  • Verisurf CMM Master
  • Digital resistance thermometers
  • Manufacturing defect analyzers MDA
  • Function generators
  • Impact toughness testers
  • Null-balance acceleration instruments
  • Fatigue testers
  • Measuring microscopes
  • Depth gauges
  • Height gauges
  • Shock testers
  • Viscometers
  • Power meters
  • Forklifts
  • Gloss meters
  • Printed circuit board PCB testers
  • Mass flow leak testers
  • Compression testers
  • Personal computers
  • Hydraulic pumps
  • Resonance acceleration instruments
  • Overhead cranes
  • Ductility testers
  • Pin gauges
  • Resistivity meters
  • Backplane testers
  • Capacitive acceleration instruments
  • Radiographic flaw detectors
  • Conductivity meters
  • Eddy current flaw detectors

Alternative Job Titles