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Automation Risk Analysis

Will “Hop Weigher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Hop Weigher” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Hop Weigher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Collect or select samples for testing or for use as models.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute defect percentages or averages, using formulas and calculators.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Recommend necessary corrective actions, based on inspection results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

  • Wilcox Associates PC-DMIS Inspection Planner
  • Tolerance analysis software
  • Verisurf Metrology
  • DeepSeek
  • Minitab
  • The MathWorks MATLAB
  • R
  • IBM Notes
  • Kimi (Moonshot AI)
  • Apache Hive
  • Mistral (Mistral AI)
  • Medical condition coding software
  • Microsoft PowerPoint
  • Microsoft Visio
  • Microsoft Excel
  • Autodesk AutoCAD
  • Data analysis software
  • Atlassian JIRA
  • Cybermetrics GAGETrak
  • Label inspection systems
  • Structured query language SQL
  • Data entry software
  • FileMaker Pro
  • Gemini (Google)
  • Extensible markup language XML
  • Skype
  • Database software
  • Computer-aided inspection software
  • Cognex Vision AI
  • Computer assisted design software
  • Design of experiments DOE software
  • ABB AI Robotics
  • Microsoft Access
  • Microsoft Word
  • Grok (xAI)
  • Sight Machine AI
  • SAP software
  • Apache Pig
  • Statistical process control SPC data collection devices
  • Selenium
  • Claude (Anthropic)
  • Inspection marking systems
  • Siemens Industrial AI
  • Qwen (Alibaba)
  • Mastercam computer-aided design and manufacturing software
  • Mastercam Design
  • Nova (Amazon)
  • Dassault Systemes CATIA
  • Microsoft Office software
  • Dassault Systemes SolidWorks
  • Microsoft SharePoint
  • IBM Lotus Notes
  • ChatGPT (OpenAI)
  • Llama (Meta)
  • Microsoft Outlook
  • Rockwell Automation AI
  • Coordinate measuring machine software
  • Multimeters
  • Digital resistance meters
  • Manufacturing defect analyzers MDA
  • Sorting machines
  • Plotters
  • Thread gauges
  • Verisurf Master3DGage
  • Gloss meters
  • Force transducers
  • Forklifts
  • Signal generators
  • Optical comparators
  • Direct current DC power testers
  • Calipers
  • Ammeters
  • Shock testers
  • Hydraulic lifts
  • Capacitive acceleration instruments
  • Eddy current probes
  • Digital multimeters
  • Pi tapes
  • Penetrant flaw detectors
  • Laser shearography flaw detectors
  • Ductility testers
  • Measuring microscopes
  • Beta gauges
  • Digital voltmeters DVM
  • Logic test systems
  • Metallurgical microscopes
  • In-circuit testers
  • Function generators
  • Digital resistance thermometers
  • Hardness testers
  • Depth gauges
  • Return loss calibrator RLC passive component testers
  • Micrometers
  • Bit error rate testers BERT
  • Industrial bench scales
  • Linear or mixed signal equipment
  • Hydraulic pumps
  • Holographic interferometers
  • Resistivity meters
  • Plug gauges
  • Frequency counters
  • Frequency meters
  • Conductivity meters
  • Environmental chambers
  • Tensile testers
  • Impact hammers
  • Power meters
  • Radiographic flaw detectors
  • Resonance acceleration instruments
  • Eddy current flaw detectors
  • Viscometers
  • Resistance meters
  • Optical gauges
  • Laser thickness gauges
  • Hipot testers
  • Compression testers
  • Strain gauges
  • Mass flow leak testers
  • Pulse generators
  • Magnetic particle flaw detectors
  • Vibration and shaker systems
  • Utrasonic flaw detectors
  • Pin gauges
  • Piezoelectric acceleration instruments
  • Overhead cranes
  • Personal computers
  • Shear testers
  • Bubble leak testers
  • Calorimetric leak testers
  • Creep and stress relaxation testers
  • Continuity testers
  • Fatigue testers
  • Printed circuit board PCB testers
  • Moisture meters
  • Coordinate measuring machines CMM
  • Backplane testers
  • Height gauges
  • Magnetic induction acceleration instruments
  • Impact toughness testers
  • Sampling oscilloscopes
  • Verisurf CMM Master
  • Accelerometers
  • Verisurf 3Dgage
  • Null-balance acceleration instruments
  • Color spectrometers

Alternative Job Titles