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Automation Risk Analysis

Will “Brick Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Brick Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Brick Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute defect percentages or averages, using formulas and calculators.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Position products, components, or parts for testing.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

Technologies & Software

  • Computer assisted design software
  • FileMaker Pro
  • Microsoft Access
  • Design of experiments DOE software
  • Minitab
  • Microsoft SharePoint
  • Autodesk AutoCAD
  • Dassault Systemes SolidWorks
  • Label inspection systems
  • Mistral (Mistral AI)
  • Cybermetrics GAGETrak
  • Selenium
  • Extensible markup language XML
  • Cognex Vision AI
  • Tolerance analysis software
  • IBM Notes
  • Rockwell Automation AI
  • Statistical process control SPC data collection devices
  • Mastercam Design
  • Microsoft PowerPoint
  • Microsoft Office software
  • Verisurf Metrology
  • R
  • ABB AI Robotics
  • Microsoft Visio
  • Claude (Anthropic)
  • Apache Hive
  • Inspection marking systems
  • ChatGPT (OpenAI)
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Microsoft Word
  • Nova (Amazon)
  • Atlassian JIRA
  • Coordinate measuring machine software
  • Siemens Industrial AI
  • IBM Lotus Notes
  • Microsoft Outlook
  • Mastercam computer-aided design and manufacturing software
  • Medical condition coding software
  • Dassault Systemes CATIA
  • Grok (xAI)
  • Gemini (Google)
  • Skype
  • The MathWorks MATLAB
  • Apache Pig
  • Wilcox Associates PC-DMIS Inspection Planner
  • Llama (Meta)
  • Qwen (Alibaba)
  • DeepSeek
  • Database software
  • Structured query language SQL
  • Data entry software
  • Data analysis software
  • Microsoft Excel
  • Computer-aided inspection software
  • SAP software
  • Magnetic particle flaw detectors
  • Holographic interferometers
  • Plotters
  • Logic test systems
  • Ductility testers
  • Tensile testers
  • Printed circuit board PCB testers
  • Manufacturing defect analyzers MDA
  • Utrasonic flaw detectors
  • Digital resistance thermometers
  • Optical comparators
  • Bubble leak testers
  • Creep and stress relaxation testers
  • Direct current DC power testers
  • Penetrant flaw detectors
  • Resistivity meters
  • Industrial bench scales
  • Hipot testers
  • Multimeters
  • Coordinate measuring machines CMM
  • Force transducers
  • Shock testers
  • Power meters
  • Eddy current flaw detectors
  • Backplane testers
  • Plug gauges
  • Signal generators
  • Digital multimeters
  • Impact toughness testers
  • Height gauges
  • Personal computers
  • Function generators
  • Null-balance acceleration instruments
  • Digital voltmeters DVM
  • Piezoelectric acceleration instruments
  • Calipers
  • Bit error rate testers BERT
  • Laser thickness gauges
  • Thread gauges
  • Resonance acceleration instruments
  • Mass flow leak testers
  • Impact hammers
  • Overhead cranes
  • Verisurf Master3DGage
  • Moisture meters
  • Viscometers
  • Pulse generators
  • Verisurf CMM Master
  • Hydraulic pumps
  • Radiographic flaw detectors
  • Hydraulic lifts
  • Pin gauges
  • Forklifts
  • Gloss meters
  • Environmental chambers
  • Frequency meters
  • Shear testers
  • Laser shearography flaw detectors
  • Color spectrometers
  • Optical gauges
  • Sorting machines
  • Strain gauges
  • Digital resistance meters
  • Ammeters
  • Return loss calibrator RLC passive component testers
  • Hardness testers
  • Fatigue testers
  • Continuity testers
  • Calorimetric leak testers
  • Capacitive acceleration instruments
  • Micrometers
  • Metallurgical microscopes
  • Magnetic induction acceleration instruments
  • Conductivity meters
  • Accelerometers
  • Frequency counters
  • Sampling oscilloscopes
  • Pi tapes
  • Verisurf 3Dgage
  • Vibration and shaker systems
  • Eddy current probes
  • Beta gauges
  • Compression testers
  • Depth gauges
  • Resistance meters
  • Linear or mixed signal equipment
  • Measuring microscopes
  • In-circuit testers

Alternative Job Titles