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Automation Risk Analysis

Will “Brick Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Brick Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Brick Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute usable amounts of items in shipments.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Collect or select samples for testing or for use as models.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Recommend necessary corrective actions, based on inspection results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Position products, components, or parts for testing.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

  • Wilcox Associates PC-DMIS Inspection Planner
  • Qwen (Alibaba)
  • SAP software
  • Label inspection systems
  • Sight Machine AI
  • Siemens Industrial AI
  • ABB AI Robotics
  • Atlassian JIRA
  • Mistral (Mistral AI)
  • Data entry software
  • Extensible markup language XML
  • Apache Hive
  • FileMaker Pro
  • Coordinate measuring machine software
  • Microsoft Access
  • Design of experiments DOE software
  • Cybermetrics GAGETrak
  • Gemini (Google)
  • Grok (xAI)
  • IBM Notes
  • Claude (Anthropic)
  • Tolerance analysis software
  • Selenium
  • ChatGPT (OpenAI)
  • Data analysis software
  • Verisurf Metrology
  • Statistical process control SPC data collection devices
  • Microsoft Excel
  • IBM Lotus Notes
  • Apache Pig
  • Mastercam Design
  • R
  • Structured query language SQL
  • The MathWorks MATLAB
  • Microsoft Word
  • Computer-aided inspection software
  • Nova (Amazon)
  • Minitab
  • Microsoft Visio
  • DeepSeek
  • Microsoft Outlook
  • Skype
  • Dassault Systemes SolidWorks
  • Medical condition coding software
  • Microsoft SharePoint
  • Rockwell Automation AI
  • Microsoft PowerPoint
  • Dassault Systemes CATIA
  • Kimi (Moonshot AI)
  • Computer assisted design software
  • Autodesk AutoCAD
  • Inspection marking systems
  • Mastercam computer-aided design and manufacturing software
  • Database software
  • Cognex Vision AI
  • Microsoft Office software
  • Llama (Meta)
  • Force transducers
  • Radiographic flaw detectors
  • Fatigue testers
  • Eddy current probes
  • Resonance acceleration instruments
  • Hipot testers
  • Utrasonic flaw detectors
  • Resistance meters
  • Digital voltmeters DVM
  • Sampling oscilloscopes
  • Industrial bench scales
  • Gloss meters
  • Overhead cranes
  • Conductivity meters
  • Signal generators
  • Multimeters
  • Verisurf Master3DGage
  • Creep and stress relaxation testers
  • Forklifts
  • In-circuit testers
  • Vibration and shaker systems
  • Hydraulic lifts
  • Linear or mixed signal equipment
  • Accelerometers
  • Impact hammers
  • Capacitive acceleration instruments
  • Metallurgical microscopes
  • Magnetic induction acceleration instruments
  • Coordinate measuring machines CMM
  • Thread gauges
  • Plotters
  • Impact toughness testers
  • Optical gauges
  • Digital resistance thermometers
  • Bubble leak testers
  • Personal computers
  • Plug gauges
  • Optical comparators
  • Piezoelectric acceleration instruments
  • Strain gauges
  • Frequency meters
  • Shear testers
  • Laser thickness gauges
  • Viscometers
  • Sorting machines
  • Verisurf CMM Master
  • Function generators
  • Frequency counters
  • Shock testers
  • Pi tapes
  • Hydraulic pumps
  • Null-balance acceleration instruments
  • Manufacturing defect analyzers MDA
  • Verisurf 3Dgage
  • Calipers
  • Return loss calibrator RLC passive component testers
  • Mass flow leak testers
  • Color spectrometers
  • Holographic interferometers
  • Backplane testers
  • Compression testers
  • Pin gauges
  • Measuring microscopes
  • Bit error rate testers BERT
  • Logic test systems
  • Laser shearography flaw detectors
  • Magnetic particle flaw detectors
  • Beta gauges
  • Printed circuit board PCB testers
  • Penetrant flaw detectors
  • Ductility testers
  • Eddy current flaw detectors
  • Digital resistance meters
  • Moisture meters
  • Hardness testers
  • Calorimetric leak testers
  • Micrometers
  • Height gauges
  • Ammeters
  • Environmental chambers
  • Digital multimeters
  • Depth gauges
  • Continuity testers
  • Power meters
  • Direct current DC power testers
  • Resistivity meters
  • Tensile testers
  • Pulse generators

Alternative Job Titles