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Automation Risk Analysis

Will “Insulator Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Insulator Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Insulator Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Position products, components, or parts for testing.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute usable amounts of items in shipments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

Technologies & Software

  • The MathWorks MATLAB
  • Mastercam computer-aided design and manufacturing software
  • Siemens Industrial AI
  • DeepSeek
  • Gemini (Google)
  • Apache Pig
  • FileMaker Pro
  • IBM Lotus Notes
  • Cybermetrics GAGETrak
  • Cognex Vision AI
  • SAP software
  • Claude (Anthropic)
  • R
  • Microsoft Visio
  • Coordinate measuring machine software
  • Microsoft Access
  • Microsoft SharePoint
  • Apache Hive
  • Medical condition coding software
  • Kimi (Moonshot AI)
  • Rockwell Automation AI
  • Microsoft Excel
  • Computer-aided inspection software
  • Microsoft Word
  • Mistral (Mistral AI)
  • IBM Notes
  • Atlassian JIRA
  • Label inspection systems
  • Verisurf Metrology
  • ABB AI Robotics
  • Microsoft Office software
  • Microsoft PowerPoint
  • Dassault Systemes SolidWorks
  • Extensible markup language XML
  • ChatGPT (OpenAI)
  • Design of experiments DOE software
  • Database software
  • Minitab
  • Sight Machine AI
  • Skype
  • Wilcox Associates PC-DMIS Inspection Planner
  • Structured query language SQL
  • Mastercam Design
  • Computer assisted design software
  • Tolerance analysis software
  • Llama (Meta)
  • Statistical process control SPC data collection devices
  • Dassault Systemes CATIA
  • Data analysis software
  • Data entry software
  • Selenium
  • Microsoft Outlook
  • Autodesk AutoCAD
  • Inspection marking systems
  • Qwen (Alibaba)
  • Grok (xAI)
  • Nova (Amazon)
  • Sampling oscilloscopes
  • Capacitive acceleration instruments
  • Plug gauges
  • Frequency meters
  • Beta gauges
  • Shock testers
  • Digital voltmeters DVM
  • In-circuit testers
  • Tensile testers
  • Bit error rate testers BERT
  • Vibration and shaker systems
  • Direct current DC power testers
  • Radiographic flaw detectors
  • Utrasonic flaw detectors
  • Forklifts
  • Ductility testers
  • Frequency counters
  • Optical comparators
  • Resistance meters
  • Laser shearography flaw detectors
  • Moisture meters
  • Conductivity meters
  • Industrial bench scales
  • Manufacturing defect analyzers MDA
  • Magnetic induction acceleration instruments
  • Resistivity meters
  • Shear testers
  • Optical gauges
  • Compression testers
  • Penetrant flaw detectors
  • Linear or mixed signal equipment
  • Eddy current flaw detectors
  • Multimeters
  • Function generators
  • Piezoelectric acceleration instruments
  • Thread gauges
  • Hipot testers
  • Digital multimeters
  • Overhead cranes
  • Micrometers
  • Hydraulic pumps
  • Hydraulic lifts
  • Force transducers
  • Holographic interferometers
  • Metallurgical microscopes
  • Color spectrometers
  • Calorimetric leak testers
  • Fatigue testers
  • Logic test systems
  • Sorting machines
  • Digital resistance thermometers
  • Mass flow leak testers
  • Magnetic particle flaw detectors
  • Viscometers
  • Verisurf CMM Master
  • Null-balance acceleration instruments
  • Pin gauges
  • Printed circuit board PCB testers
  • Pulse generators
  • Backplane testers
  • Coordinate measuring machines CMM
  • Creep and stress relaxation testers
  • Personal computers
  • Gloss meters
  • Digital resistance meters
  • Measuring microscopes
  • Eddy current probes
  • Environmental chambers
  • Calipers
  • Height gauges
  • Impact toughness testers
  • Ammeters
  • Signal generators
  • Continuity testers
  • Resonance acceleration instruments
  • Pi tapes
  • Hardness testers
  • Verisurf 3Dgage
  • Accelerometers
  • Plotters
  • Impact hammers
  • Return loss calibrator RLC passive component testers
  • Verisurf Master3DGage
  • Strain gauges
  • Laser thickness gauges
  • Depth gauges
  • Bubble leak testers
  • Power meters

Alternative Job Titles