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Automation Risk Analysis

Will “Insulator Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Insulator Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Insulator Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Collect or select samples for testing or for use as models.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute usable amounts of items in shipments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

Technologies & Software

  • Data entry software
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  • Microsoft Word
  • Kimi (Moonshot AI)
  • Computer-aided inspection software
  • SAP software
  • Apache Pig
  • Statistical process control SPC data collection devices
  • Structured query language SQL
  • Database software
  • IBM Lotus Notes
  • Microsoft Office software
  • Medical condition coding software
  • Minitab
  • Llama (Meta)
  • Siemens Industrial AI
  • FileMaker Pro
  • Autodesk AutoCAD
  • Skype
  • Wilcox Associates PC-DMIS Inspection Planner
  • DeepSeek
  • Data analysis software
  • R
  • Qwen (Alibaba)
  • Tolerance analysis software
  • ChatGPT (OpenAI)
  • Gemini (Google)
  • Inspection marking systems
  • Microsoft Excel
  • Apache Hive
  • Computer assisted design software
  • Claude (Anthropic)
  • Design of experiments DOE software
  • Atlassian JIRA
  • Coordinate measuring machine software
  • Microsoft Visio
  • Selenium
  • Label inspection systems
  • Nova (Amazon)
  • Extensible markup language XML
  • Mistral (Mistral AI)
  • Microsoft PowerPoint
  • Mastercam computer-aided design and manufacturing software
  • Sight Machine AI
  • Dassault Systemes CATIA
  • Cybermetrics GAGETrak
  • IBM Notes
  • Verisurf Metrology
  • Mastercam Design
  • Microsoft Access
  • Microsoft Outlook
  • Cognex Vision AI
  • Dassault Systemes SolidWorks
  • Microsoft SharePoint
  • Rockwell Automation AI
  • The MathWorks MATLAB
  • Manufacturing defect analyzers MDA
  • Digital resistance meters
  • Coordinate measuring machines CMM
  • Gloss meters
  • Personal computers
  • Resonance acceleration instruments
  • Color spectrometers
  • Hydraulic pumps
  • Radiographic flaw detectors
  • Logic test systems
  • Direct current DC power testers
  • Digital multimeters
  • Calipers
  • Industrial bench scales
  • Penetrant flaw detectors
  • Function generators
  • Pin gauges
  • Pi tapes
  • Mass flow leak testers
  • Bubble leak testers
  • Ammeters
  • Laser shearography flaw detectors
  • Hardness testers
  • Hydraulic lifts
  • Utrasonic flaw detectors
  • Tensile testers
  • In-circuit testers
  • Fatigue testers
  • Verisurf CMM Master
  • Impact toughness testers
  • Force transducers
  • Overhead cranes
  • Calorimetric leak testers
  • Bit error rate testers BERT
  • Accelerometers
  • Resistance meters
  • Plug gauges
  • Frequency meters
  • Shock testers
  • Height gauges
  • Micrometers
  • Capacitive acceleration instruments
  • Metallurgical microscopes
  • Depth gauges
  • Power meters
  • Magnetic particle flaw detectors
  • Strain gauges
  • Optical comparators
  • Compression testers
  • Optical gauges
  • Environmental chambers
  • Digital resistance thermometers
  • Hipot testers
  • Plotters
  • Resistivity meters
  • Piezoelectric acceleration instruments
  • Laser thickness gauges
  • Thread gauges
  • Signal generators
  • Sampling oscilloscopes
  • Viscometers
  • Verisurf 3Dgage
  • Measuring microscopes
  • Digital voltmeters DVM
  • Impact hammers
  • Linear or mixed signal equipment
  • Multimeters
  • Forklifts
  • Sorting machines
  • Beta gauges
  • Printed circuit board PCB testers
  • Conductivity meters
  • Creep and stress relaxation testers
  • Shear testers
  • Eddy current probes
  • Backplane testers
  • Frequency counters
  • Moisture meters
  • Return loss calibrator RLC passive component testers
  • Ductility testers
  • Null-balance acceleration instruments
  • Magnetic induction acceleration instruments
  • Eddy current flaw detectors
  • Vibration and shaker systems
  • Continuity testers
  • Pulse generators
  • Verisurf Master3DGage
  • Holographic interferometers

Alternative Job Titles