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Automation Risk Analysis

Will “Disc Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Disc Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Disc Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Collect or select samples for testing or for use as models.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute usable amounts of items in shipments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Compute defect percentages or averages, using formulas and calculators.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

Technologies & Software

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  • The MathWorks MATLAB
  • Apache Hive
  • Cognex Vision AI
  • Tolerance analysis software
  • IBM Lotus Notes
  • Computer assisted design software
  • Kimi (Moonshot AI)
  • Mastercam Design
  • Data analysis software
  • FileMaker Pro
  • Microsoft PowerPoint
  • Microsoft Office software
  • Siemens Industrial AI
  • IBM Notes
  • Mistral (Mistral AI)
  • SAP software
  • Apache Pig
  • Dassault Systemes CATIA
  • Microsoft SharePoint
  • Sight Machine AI
  • Microsoft Word
  • Llama (Meta)
  • Claude (Anthropic)
  • DeepSeek
  • Inspection marking systems
  • Structured query language SQL
  • ABB AI Robotics
  • Verisurf Metrology
  • Minitab
  • Atlassian JIRA
  • Database software
  • Data entry software
  • Coordinate measuring machine software
  • Design of experiments DOE software
  • Medical condition coding software
  • Cybermetrics GAGETrak
  • Extensible markup language XML
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Visio
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Excel
  • Nova (Amazon)
  • Label inspection systems
  • In-circuit testers
  • Creep and stress relaxation testers
  • Signal generators
  • Resonance acceleration instruments
  • Height gauges
  • Eddy current flaw detectors
  • Function generators
  • Frequency meters
  • Conductivity meters
  • Plug gauges
  • Moisture meters
  • Compression testers
  • Ammeters
  • Multimeters
  • Environmental chambers
  • Frequency counters
  • Optical comparators
  • Personal computers
  • Direct current DC power testers
  • Metallurgical microscopes
  • Backplane testers
  • Force transducers
  • Capacitive acceleration instruments
  • Digital resistance meters
  • Printed circuit board PCB testers
  • Verisurf Master3DGage
  • Tensile testers
  • Depth gauges
  • Logic test systems
  • Overhead cranes
  • Impact toughness testers
  • Hydraulic lifts
  • Laser shearography flaw detectors
  • Measuring microscopes
  • Digital multimeters
  • Viscometers
  • Verisurf CMM Master
  • Mass flow leak testers
  • Ductility testers
  • Bit error rate testers BERT
  • Pin gauges
  • Piezoelectric acceleration instruments
  • Optical gauges
  • Vibration and shaker systems
  • Gloss meters
  • Magnetic induction acceleration instruments
  • Magnetic particle flaw detectors
  • Forklifts
  • Pi tapes
  • Return loss calibrator RLC passive component testers
  • Calipers
  • Sampling oscilloscopes
  • Null-balance acceleration instruments
  • Thread gauges
  • Radiographic flaw detectors
  • Pulse generators
  • Manufacturing defect analyzers MDA
  • Verisurf 3Dgage
  • Hardness testers
  • Micrometers
  • Sorting machines
  • Laser thickness gauges
  • Penetrant flaw detectors
  • Strain gauges
  • Fatigue testers
  • Linear or mixed signal equipment
  • Shear testers
  • Resistance meters
  • Hydraulic pumps
  • Bubble leak testers
  • Calorimetric leak testers
  • Digital voltmeters DVM
  • Color spectrometers
  • Utrasonic flaw detectors
  • Eddy current probes
  • Impact hammers
  • Power meters
  • Digital resistance thermometers
  • Continuity testers
  • Shock testers
  • Hipot testers
  • Beta gauges
  • Industrial bench scales
  • Holographic interferometers
  • Plotters
  • Accelerometers
  • Coordinate measuring machines CMM
  • Resistivity meters

Alternative Job Titles