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Automation Risk Analysis

Will “Can Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Can Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Can Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Position products, components, or parts for testing.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Collect or select samples for testing or for use as models.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Notify supervisors or other personnel of production problems.

  • Recommend necessary corrective actions, based on inspection results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute usable amounts of items in shipments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

Technologies & Software

  • Database software
  • Mistral (Mistral AI)
  • R
  • Dassault Systemes SolidWorks
  • Apache Pig
  • Claude (Anthropic)
  • ABB AI Robotics
  • Gemini (Google)
  • The MathWorks MATLAB
  • Microsoft Word
  • Grok (xAI)
  • Inspection marking systems
  • Selenium
  • IBM Lotus Notes
  • Tolerance analysis software
  • Kimi (Moonshot AI)
  • Data analysis software
  • Minitab
  • Extensible markup language XML
  • FileMaker Pro
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • IBM Notes
  • Mastercam Design
  • Atlassian JIRA
  • Label inspection systems
  • Rockwell Automation AI
  • Microsoft Excel
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Outlook
  • Data entry software
  • Statistical process control SPC data collection devices
  • Skype
  • ChatGPT (OpenAI)
  • Medical condition coding software
  • Sight Machine AI
  • Siemens Industrial AI
  • Cybermetrics GAGETrak
  • Computer-aided inspection software
  • Apache Hive
  • SAP software
  • Nova (Amazon)
  • Cognex Vision AI
  • Llama (Meta)
  • Coordinate measuring machine software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Office software
  • Design of experiments DOE software
  • Dassault Systemes CATIA
  • Verisurf Metrology
  • Structured query language SQL
  • Autodesk AutoCAD
  • Computer assisted design software
  • Microsoft Access
  • Qwen (Alibaba)
  • DeepSeek
  • Microsoft Visio
  • Shear testers
  • Overhead cranes
  • Holographic interferometers
  • Compression testers
  • Power meters
  • Eddy current flaw detectors
  • Fatigue testers
  • Logic test systems
  • Magnetic induction acceleration instruments
  • Optical gauges
  • Conductivity meters
  • Digital resistance meters
  • Frequency meters
  • Shock testers
  • Capacitive acceleration instruments
  • Force transducers
  • Continuity testers
  • Impact hammers
  • Radiographic flaw detectors
  • Hipot testers
  • Resistance meters
  • Piezoelectric acceleration instruments
  • Vibration and shaker systems
  • Color spectrometers
  • Utrasonic flaw detectors
  • Printed circuit board PCB testers
  • Null-balance acceleration instruments
  • Moisture meters
  • Magnetic particle flaw detectors
  • Industrial bench scales
  • Resistivity meters
  • Creep and stress relaxation testers
  • Verisurf CMM Master
  • Height gauges
  • Verisurf Master3DGage
  • Beta gauges
  • Mass flow leak testers
  • In-circuit testers
  • Environmental chambers
  • Bit error rate testers BERT
  • Hydraulic pumps
  • Digital resistance thermometers
  • Bubble leak testers
  • Sorting machines
  • Viscometers
  • Function generators
  • Optical comparators
  • Pulse generators
  • Impact toughness testers
  • Metallurgical microscopes
  • Backplane testers
  • Sampling oscilloscopes
  • Plug gauges
  • Forklifts
  • Calipers
  • Manufacturing defect analyzers MDA
  • Hydraulic lifts
  • Plotters
  • Measuring microscopes
  • Return loss calibrator RLC passive component testers
  • Verisurf 3Dgage
  • Gloss meters
  • Depth gauges
  • Ammeters
  • Hardness testers
  • Linear or mixed signal equipment
  • Penetrant flaw detectors
  • Thread gauges
  • Strain gauges
  • Multimeters
  • Pin gauges
  • Ductility testers
  • Micrometers
  • Signal generators
  • Tensile testers
  • Resonance acceleration instruments
  • Laser shearography flaw detectors
  • Digital multimeters
  • Laser thickness gauges
  • Coordinate measuring machines CMM
  • Eddy current probes
  • Pi tapes
  • Accelerometers
  • Digital voltmeters DVM
  • Calorimetric leak testers
  • Personal computers
  • Frequency counters
  • Direct current DC power testers

Alternative Job Titles