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Automation Risk Analysis

Will “Can Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Can Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Can Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Position products, components, or parts for testing.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

Technologies & Software

  • Computer assisted design software
  • Microsoft Word
  • Microsoft Outlook
  • Dassault Systemes CATIA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Cybermetrics GAGETrak
  • Dassault Systemes SolidWorks
  • Coordinate measuring machine software
  • IBM Notes
  • Statistical process control SPC data collection devices
  • DeepSeek
  • Microsoft PowerPoint
  • Data analysis software
  • Mastercam computer-aided design and manufacturing software
  • IBM Lotus Notes
  • Atlassian JIRA
  • Microsoft Visio
  • Microsoft Office software
  • Nova (Amazon)
  • Inspection marking systems
  • Microsoft Access
  • Apache Hive
  • ChatGPT (OpenAI)
  • Kimi (Moonshot AI)
  • SAP software
  • Microsoft Excel
  • Mistral (Mistral AI)
  • Claude (Anthropic)
  • Siemens Industrial AI
  • The MathWorks MATLAB
  • Qwen (Alibaba)
  • Sight Machine AI
  • Data entry software
  • Grok (xAI)
  • Tolerance analysis software
  • Autodesk AutoCAD
  • Database software
  • Apache Pig
  • Microsoft SharePoint
  • FileMaker Pro
  • Gemini (Google)
  • Label inspection systems
  • Design of experiments DOE software
  • Skype
  • Extensible markup language XML
  • R
  • Minitab
  • Medical condition coding software
  • Selenium
  • ABB AI Robotics
  • Cognex Vision AI
  • Llama (Meta)
  • Computer-aided inspection software
  • Mastercam Design
  • Rockwell Automation AI
  • Verisurf Metrology
  • Structured query language SQL
  • Laser thickness gauges
  • Environmental chambers
  • Capacitive acceleration instruments
  • Linear or mixed signal equipment
  • Pin gauges
  • Function generators
  • Digital resistance meters
  • Pulse generators
  • Resistivity meters
  • Thread gauges
  • Color spectrometers
  • Beta gauges
  • Eddy current probes
  • Compression testers
  • Shear testers
  • Plotters
  • Personal computers
  • Ammeters
  • Eddy current flaw detectors
  • Tensile testers
  • Coordinate measuring machines CMM
  • Conductivity meters
  • Vibration and shaker systems
  • Frequency meters
  • Bit error rate testers BERT
  • Backplane testers
  • Penetrant flaw detectors
  • Micrometers
  • Metallurgical microscopes
  • Accelerometers
  • Multimeters
  • Resistance meters
  • Impact toughness testers
  • Force transducers
  • Measuring microscopes
  • Plug gauges
  • Return loss calibrator RLC passive component testers
  • Verisurf 3Dgage
  • Optical comparators
  • Magnetic particle flaw detectors
  • Digital multimeters
  • Hydraulic pumps
  • Viscometers
  • Optical gauges
  • Calipers
  • Digital resistance thermometers
  • Manufacturing defect analyzers MDA
  • Resonance acceleration instruments
  • Creep and stress relaxation testers
  • Mass flow leak testers
  • Verisurf Master3DGage
  • Verisurf CMM Master
  • Sorting machines
  • Printed circuit board PCB testers
  • Overhead cranes
  • Shock testers
  • Frequency counters
  • Null-balance acceleration instruments
  • Hipot testers
  • Strain gauges
  • Pi tapes
  • Forklifts
  • Digital voltmeters DVM
  • Signal generators
  • Logic test systems
  • Continuity testers
  • Magnetic induction acceleration instruments
  • Impact hammers
  • Gloss meters
  • Piezoelectric acceleration instruments
  • Hardness testers
  • Calorimetric leak testers
  • Sampling oscilloscopes
  • Height gauges
  • Fatigue testers
  • Power meters
  • Holographic interferometers
  • In-circuit testers
  • Hydraulic lifts
  • Industrial bench scales
  • Direct current DC power testers
  • Bubble leak testers
  • Moisture meters
  • Utrasonic flaw detectors
  • Ductility testers
  • Depth gauges
  • Laser shearography flaw detectors
  • Radiographic flaw detectors

Alternative Job Titles