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Automation Risk Analysis

Will “Kiln Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Kiln Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Kiln Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Notify supervisors or other personnel of production problems.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Position products, components, or parts for testing.

  • Compute usable amounts of items in shipments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute defect percentages or averages, using formulas and calculators.

Technologies & Software

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  • Dassault Systemes CATIA
  • Apache Hive
  • Data entry software
  • Statistical process control SPC data collection devices
  • Siemens Industrial AI
  • The MathWorks MATLAB
  • FileMaker Pro
  • Atlassian JIRA
  • Medical condition coding software
  • SAP software
  • Microsoft Access
  • Microsoft Excel
  • Skype
  • Extensible markup language XML
  • IBM Notes
  • Minitab
  • IBM Lotus Notes
  • DeepSeek
  • Dassault Systemes SolidWorks
  • Gemini (Google)
  • Rockwell Automation AI
  • Mastercam computer-aided design and manufacturing software
  • Computer assisted design software
  • Kimi (Moonshot AI)
  • ABB AI Robotics
  • Inspection marking systems
  • Tolerance analysis software
  • Microsoft SharePoint
  • Microsoft Outlook
  • Mastercam Design
  • Design of experiments DOE software
  • Nova (Amazon)
  • R
  • Cybermetrics GAGETrak
  • Data analysis software
  • Microsoft PowerPoint
  • Database software
  • Llama (Meta)
  • Grok (xAI)
  • ChatGPT (OpenAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Verisurf Metrology
  • Microsoft Word
  • Mistral (Mistral AI)
  • Claude (Anthropic)
  • Microsoft Visio
  • Label inspection systems
  • Apache Pig
  • Microsoft Office software
  • Computer-aided inspection software
  • Autodesk AutoCAD
  • Coordinate measuring machine software
  • Sorting machines
  • Optical comparators
  • Digital resistance thermometers
  • Thread gauges
  • Impact hammers
  • Bubble leak testers
  • Laser thickness gauges
  • Pin gauges
  • Moisture meters
  • Function generators
  • Micrometers
  • Resistivity meters
  • Plug gauges
  • Manufacturing defect analyzers MDA
  • Environmental chambers
  • Magnetic induction acceleration instruments
  • Industrial bench scales
  • Piezoelectric acceleration instruments
  • Strain gauges
  • Magnetic particle flaw detectors
  • Resistance meters
  • Shock testers
  • Direct current DC power testers
  • Beta gauges
  • Logic test systems
  • Creep and stress relaxation testers
  • Ductility testers
  • Force transducers
  • Gloss meters
  • Digital resistance meters
  • Impact toughness testers
  • Capacitive acceleration instruments
  • Utrasonic flaw detectors
  • Digital multimeters
  • Tensile testers
  • Calorimetric leak testers
  • Hardness testers
  • Accelerometers
  • Verisurf Master3DGage
  • Sampling oscilloscopes
  • Height gauges
  • Hipot testers
  • Continuity testers
  • Laser shearography flaw detectors
  • Vibration and shaker systems
  • Null-balance acceleration instruments
  • Eddy current probes
  • Verisurf 3Dgage
  • Personal computers
  • Frequency counters
  • Bit error rate testers BERT
  • Power meters
  • Multimeters
  • Mass flow leak testers
  • Depth gauges
  • Digital voltmeters DVM
  • Printed circuit board PCB testers
  • Conductivity meters
  • Fatigue testers
  • Color spectrometers
  • Pulse generators
  • Coordinate measuring machines CMM
  • Shear testers
  • Resonance acceleration instruments
  • Holographic interferometers
  • Return loss calibrator RLC passive component testers
  • Linear or mixed signal equipment
  • Hydraulic pumps
  • Plotters
  • Pi tapes
  • In-circuit testers
  • Viscometers
  • Eddy current flaw detectors
  • Forklifts
  • Backplane testers
  • Hydraulic lifts
  • Ammeters
  • Signal generators
  • Verisurf CMM Master
  • Frequency meters
  • Metallurgical microscopes
  • Measuring microscopes
  • Radiographic flaw detectors
  • Calipers
  • Compression testers
  • Overhead cranes
  • Penetrant flaw detectors
  • Optical gauges

Alternative Job Titles