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Automation Risk Analysis

Will “Kiln Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Kiln Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Kiln Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

  • Collect or select samples for testing or for use as models.

  • Compute usable amounts of items in shipments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Recommend necessary corrective actions, based on inspection results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Position products, components, or parts for testing.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

Technologies & Software

  • Design of experiments DOE software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Qwen (Alibaba)
  • Mastercam computer-aided design and manufacturing software
  • Sight Machine AI
  • R
  • Verisurf Metrology
  • Apache Pig
  • Gemini (Google)
  • Microsoft Visio
  • Grok (xAI)
  • Medical condition coding software
  • IBM Notes
  • Siemens Industrial AI
  • DeepSeek
  • Mistral (Mistral AI)
  • Microsoft SharePoint
  • Microsoft Office software
  • Microsoft Access
  • Data analysis software
  • Cognex Vision AI
  • Atlassian JIRA
  • Dassault Systemes SolidWorks
  • Rockwell Automation AI
  • Data entry software
  • Coordinate measuring machine software
  • Statistical process control SPC data collection devices
  • Computer-aided inspection software
  • Dassault Systemes CATIA
  • Claude (Anthropic)
  • ABB AI Robotics
  • Apache Hive
  • Microsoft PowerPoint
  • Computer assisted design software
  • Extensible markup language XML
  • Cybermetrics GAGETrak
  • Database software
  • Kimi (Moonshot AI)
  • SAP software
  • Autodesk AutoCAD
  • Microsoft Outlook
  • Microsoft Excel
  • Selenium
  • Inspection marking systems
  • Minitab
  • Label inspection systems
  • ChatGPT (OpenAI)
  • Microsoft Word
  • Mastercam Design
  • Structured query language SQL
  • The MathWorks MATLAB
  • Tolerance analysis software
  • Llama (Meta)
  • FileMaker Pro
  • IBM Lotus Notes
  • Nova (Amazon)
  • Skype
  • Forklifts
  • Eddy current flaw detectors
  • Utrasonic flaw detectors
  • Shock testers
  • Laser thickness gauges
  • Frequency counters
  • Plug gauges
  • Digital voltmeters DVM
  • Measuring microscopes
  • Signal generators
  • Digital resistance meters
  • Return loss calibrator RLC passive component testers
  • Backplane testers
  • Metallurgical microscopes
  • Viscometers
  • Resonance acceleration instruments
  • Magnetic particle flaw detectors
  • Thread gauges
  • Verisurf Master3DGage
  • Bit error rate testers BERT
  • Force transducers
  • Height gauges
  • Pin gauges
  • In-circuit testers
  • Compression testers
  • Linear or mixed signal equipment
  • Digital resistance thermometers
  • Beta gauges
  • Creep and stress relaxation testers
  • Hydraulic pumps
  • Piezoelectric acceleration instruments
  • Color spectrometers
  • Bubble leak testers
  • Gloss meters
  • Strain gauges
  • Vibration and shaker systems
  • Pi tapes
  • Printed circuit board PCB testers
  • Shear testers
  • Mass flow leak testers
  • Ammeters
  • Impact hammers
  • Conductivity meters
  • Magnetic induction acceleration instruments
  • Resistance meters
  • Optical comparators
  • Null-balance acceleration instruments
  • Calorimetric leak testers
  • Plotters
  • Sampling oscilloscopes
  • Overhead cranes
  • Depth gauges
  • Continuity testers
  • Accelerometers
  • Coordinate measuring machines CMM
  • Hardness testers
  • Hydraulic lifts
  • Radiographic flaw detectors
  • Industrial bench scales
  • Capacitive acceleration instruments
  • Impact toughness testers
  • Hipot testers
  • Moisture meters
  • Micrometers
  • Environmental chambers
  • Calipers
  • Fatigue testers
  • Function generators
  • Tensile testers
  • Optical gauges
  • Laser shearography flaw detectors
  • Verisurf 3Dgage
  • Eddy current probes
  • Manufacturing defect analyzers MDA
  • Ductility testers
  • Pulse generators
  • Personal computers
  • Resistivity meters
  • Digital multimeters
  • Holographic interferometers
  • Sorting machines
  • Logic test systems
  • Verisurf CMM Master
  • Power meters
  • Penetrant flaw detectors
  • Direct current DC power testers
  • Multimeters
  • Frequency meters

Alternative Job Titles