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Automation Risk Analysis

Will “Kiln Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Kiln Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Kiln Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Collect or select samples for testing or for use as models.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Position products, components, or parts for testing.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

Technologies & Software

  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • Microsoft Word
  • FileMaker Pro
  • Database software
  • Minitab
  • Cognex Vision AI
  • Computer assisted design software
  • Data entry software
  • Kimi (Moonshot AI)
  • ABB AI Robotics
  • Coordinate measuring machine software
  • Dassault Systemes CATIA
  • Grok (xAI)
  • Sight Machine AI
  • Microsoft Excel
  • Design of experiments DOE software
  • Mastercam computer-aided design and manufacturing software
  • IBM Notes
  • Microsoft Outlook
  • Wilcox Associates PC-DMIS Inspection Planner
  • Skype
  • Tolerance analysis software
  • Cybermetrics GAGETrak
  • Statistical process control SPC data collection devices
  • Microsoft Office software
  • Apache Hive
  • Medical condition coding software
  • Selenium
  • Computer-aided inspection software
  • Nova (Amazon)
  • Dassault Systemes SolidWorks
  • Data analysis software
  • Llama (Meta)
  • IBM Lotus Notes
  • Label inspection systems
  • DeepSeek
  • Inspection marking systems
  • Microsoft Access
  • Mastercam Design
  • Qwen (Alibaba)
  • Microsoft SharePoint
  • R
  • Gemini (Google)
  • SAP software
  • ChatGPT (OpenAI)
  • Autodesk AutoCAD
  • Rockwell Automation AI
  • Extensible markup language XML
  • Microsoft PowerPoint
  • Atlassian JIRA
  • Apache Pig
  • The MathWorks MATLAB
  • Verisurf Metrology
  • Claude (Anthropic)
  • Structured query language SQL
  • Microsoft Visio
  • Overhead cranes
  • Laser thickness gauges
  • Return loss calibrator RLC passive component testers
  • Frequency meters
  • Continuity testers
  • Magnetic induction acceleration instruments
  • Personal computers
  • Measuring microscopes
  • Sorting machines
  • Mass flow leak testers
  • Environmental chambers
  • Digital resistance thermometers
  • Verisurf Master3DGage
  • Null-balance acceleration instruments
  • Linear or mixed signal equipment
  • Pin gauges
  • Strain gauges
  • Verisurf 3Dgage
  • Shock testers
  • Beta gauges
  • Capacitive acceleration instruments
  • Bubble leak testers
  • Depth gauges
  • Forklifts
  • Plug gauges
  • Radiographic flaw detectors
  • Industrial bench scales
  • Bit error rate testers BERT
  • Metallurgical microscopes
  • Micrometers
  • Printed circuit board PCB testers
  • Eddy current probes
  • Moisture meters
  • Hipot testers
  • Optical gauges
  • Digital multimeters
  • Resistance meters
  • Logic test systems
  • Piezoelectric acceleration instruments
  • Color spectrometers
  • Penetrant flaw detectors
  • Hydraulic lifts
  • Ductility testers
  • Plotters
  • Conductivity meters
  • Function generators
  • Optical comparators
  • Fatigue testers
  • Direct current DC power testers
  • Force transducers
  • Viscometers
  • Manufacturing defect analyzers MDA
  • Gloss meters
  • Digital resistance meters
  • Impact hammers
  • Eddy current flaw detectors
  • Digital voltmeters DVM
  • Thread gauges
  • Verisurf CMM Master
  • Signal generators
  • Height gauges
  • Shear testers
  • Tensile testers
  • Utrasonic flaw detectors
  • Multimeters
  • Accelerometers
  • Vibration and shaker systems
  • Magnetic particle flaw detectors
  • Pi tapes
  • Hardness testers
  • In-circuit testers
  • Calorimetric leak testers
  • Ammeters
  • Hydraulic pumps
  • Pulse generators
  • Power meters
  • Compression testers
  • Sampling oscilloscopes
  • Holographic interferometers
  • Laser shearography flaw detectors
  • Impact toughness testers
  • Creep and stress relaxation testers
  • Resonance acceleration instruments
  • Frequency counters
  • Backplane testers
  • Coordinate measuring machines CMM
  • Calipers
  • Resistivity meters

Alternative Job Titles