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Automation Risk Analysis

Will “Power Plant Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Power Plant Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Power Plant Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Notify supervisors or other personnel of production problems.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute usable amounts of items in shipments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Collect or select samples for testing or for use as models.

  • Compute defect percentages or averages, using formulas and calculators.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

Technologies & Software

  • Structured query language SQL
  • Microsoft Word
  • Mastercam computer-aided design and manufacturing software
  • ABB AI Robotics
  • Tolerance analysis software
  • Microsoft Office software
  • Llama (Meta)
  • Microsoft PowerPoint
  • Minitab
  • Mastercam Design
  • The MathWorks MATLAB
  • IBM Notes
  • Computer assisted design software
  • Microsoft Visio
  • Sight Machine AI
  • Claude (Anthropic)
  • Skype
  • Selenium
  • Mistral (Mistral AI)
  • Dassault Systemes SolidWorks
  • Autodesk AutoCAD
  • ChatGPT (OpenAI)
  • Design of experiments DOE software
  • Microsoft Access
  • Siemens Industrial AI
  • Nova (Amazon)
  • R
  • Cognex Vision AI
  • Cybermetrics GAGETrak
  • DeepSeek
  • Kimi (Moonshot AI)
  • Microsoft SharePoint
  • Verisurf Metrology
  • Gemini (Google)
  • Computer-aided inspection software
  • Statistical process control SPC data collection devices
  • Medical condition coding software
  • Coordinate measuring machine software
  • Database software
  • Data analysis software
  • IBM Lotus Notes
  • Qwen (Alibaba)
  • Extensible markup language XML
  • Grok (xAI)
  • Apache Hive
  • Rockwell Automation AI
  • Data entry software
  • Microsoft Excel
  • Atlassian JIRA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Pig
  • FileMaker Pro
  • SAP software
  • Inspection marking systems
  • Label inspection systems
  • Dassault Systemes CATIA
  • Microsoft Outlook
  • Overhead cranes
  • Utrasonic flaw detectors
  • Direct current DC power testers
  • Backplane testers
  • Compression testers
  • Vibration and shaker systems
  • Magnetic induction acceleration instruments
  • Verisurf 3Dgage
  • Depth gauges
  • Continuity testers
  • Color spectrometers
  • Digital resistance thermometers
  • Resonance acceleration instruments
  • Measuring microscopes
  • Pi tapes
  • Tensile testers
  • Resistance meters
  • Return loss calibrator RLC passive component testers
  • Creep and stress relaxation testers
  • Plug gauges
  • Personal computers
  • Function generators
  • Logic test systems
  • Environmental chambers
  • Digital resistance meters
  • Verisurf CMM Master
  • Bubble leak testers
  • Hydraulic pumps
  • Null-balance acceleration instruments
  • Plotters
  • Laser shearography flaw detectors
  • Piezoelectric acceleration instruments
  • Verisurf Master3DGage
  • Bit error rate testers BERT
  • Ammeters
  • Conductivity meters
  • Mass flow leak testers
  • Sampling oscilloscopes
  • Capacitive acceleration instruments
  • Hardness testers
  • Resistivity meters
  • Laser thickness gauges
  • Moisture meters
  • Height gauges
  • Multimeters
  • Digital voltmeters DVM
  • Eddy current flaw detectors
  • Power meters
  • Calorimetric leak testers
  • Micrometers
  • Hydraulic lifts
  • Eddy current probes
  • Pulse generators
  • Penetrant flaw detectors
  • Optical comparators
  • Industrial bench scales
  • Sorting machines
  • Fatigue testers
  • Pin gauges
  • Metallurgical microscopes
  • Beta gauges
  • Force transducers
  • Calipers
  • Ductility testers
  • Signal generators
  • Accelerometers
  • Manufacturing defect analyzers MDA
  • Hipot testers
  • Linear or mixed signal equipment
  • Impact toughness testers
  • Magnetic particle flaw detectors
  • Frequency counters
  • In-circuit testers
  • Printed circuit board PCB testers
  • Holographic interferometers
  • Coordinate measuring machines CMM
  • Digital multimeters
  • Strain gauges
  • Shear testers
  • Viscometers
  • Shock testers
  • Frequency meters
  • Thread gauges
  • Radiographic flaw detectors
  • Optical gauges
  • Impact hammers
  • Gloss meters
  • Forklifts

Alternative Job Titles