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Automation Risk Analysis

Will “Power Plant Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Power Plant Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Power Plant Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Collect or select samples for testing or for use as models.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute usable amounts of items in shipments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Position products, components, or parts for testing.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

Technologies & Software

  • Siemens Industrial AI
  • Design of experiments DOE software
  • Minitab
  • Computer assisted design software
  • Data analysis software
  • Inspection marking systems
  • Nova (Amazon)
  • Microsoft Visio
  • ChatGPT (OpenAI)
  • Extensible markup language XML
  • Mastercam Design
  • Selenium
  • Skype
  • Qwen (Alibaba)
  • Cybermetrics GAGETrak
  • Gemini (Google)
  • Database software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Verisurf Metrology
  • Structured query language SQL
  • IBM Lotus Notes
  • FileMaker Pro
  • Kimi (Moonshot AI)
  • R
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • Data entry software
  • The MathWorks MATLAB
  • Tolerance analysis software
  • Statistical process control SPC data collection devices
  • DeepSeek
  • IBM Notes
  • ABB AI Robotics
  • Apache Pig
  • Rockwell Automation AI
  • Sight Machine AI
  • SAP software
  • Grok (xAI)
  • Claude (Anthropic)
  • Microsoft Office software
  • Dassault Systemes CATIA
  • Coordinate measuring machine software
  • Cognex Vision AI
  • Microsoft Access
  • Medical condition coding software
  • Computer-aided inspection software
  • Microsoft Word
  • Microsoft Outlook
  • Mistral (Mistral AI)
  • Dassault Systemes SolidWorks
  • Microsoft Excel
  • Llama (Meta)
  • Apache Hive
  • Atlassian JIRA
  • Label inspection systems
  • Mastercam computer-aided design and manufacturing software
  • Autodesk AutoCAD
  • Creep and stress relaxation testers
  • Logic test systems
  • Optical comparators
  • Viscometers
  • Compression testers
  • Laser thickness gauges
  • Manufacturing defect analyzers MDA
  • Overhead cranes
  • Pi tapes
  • Digital multimeters
  • Bubble leak testers
  • Conductivity meters
  • Penetrant flaw detectors
  • Return loss calibrator RLC passive component testers
  • Capacitive acceleration instruments
  • Environmental chambers
  • Signal generators
  • Radiographic flaw detectors
  • Vibration and shaker systems
  • Verisurf 3Dgage
  • Depth gauges
  • Backplane testers
  • Frequency meters
  • Hardness testers
  • Printed circuit board PCB testers
  • Color spectrometers
  • Metallurgical microscopes
  • Calipers
  • Forklifts
  • In-circuit testers
  • Strain gauges
  • Micrometers
  • Impact toughness testers
  • Measuring microscopes
  • Piezoelectric acceleration instruments
  • Beta gauges
  • Verisurf Master3DGage
  • Personal computers
  • Impact hammers
  • Holographic interferometers
  • Eddy current flaw detectors
  • Sorting machines
  • Height gauges
  • Optical gauges
  • Power meters
  • Mass flow leak testers
  • Magnetic induction acceleration instruments
  • Eddy current probes
  • Ammeters
  • Calorimetric leak testers
  • Magnetic particle flaw detectors
  • Sampling oscilloscopes
  • Plug gauges
  • Force transducers
  • Null-balance acceleration instruments
  • Laser shearography flaw detectors
  • Verisurf CMM Master
  • Function generators
  • Digital resistance thermometers
  • Hydraulic lifts
  • Accelerometers
  • Fatigue testers
  • Resistivity meters
  • Gloss meters
  • Shock testers
  • Continuity testers
  • Plotters
  • Hipot testers
  • Ductility testers
  • Digital voltmeters DVM
  • Frequency counters
  • Resonance acceleration instruments
  • Resistance meters
  • Industrial bench scales
  • Pin gauges
  • Coordinate measuring machines CMM
  • Thread gauges
  • Moisture meters
  • Digital resistance meters
  • Hydraulic pumps
  • Multimeters
  • Direct current DC power testers
  • Tensile testers
  • Shear testers
  • Linear or mixed signal equipment
  • Pulse generators
  • Bit error rate testers BERT
  • Utrasonic flaw detectors

Alternative Job Titles