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Automation Risk Analysis

Will “Cylinder Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Cylinder Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Cylinder Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Position products, components, or parts for testing.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute usable amounts of items in shipments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Notify supervisors or other personnel of production problems.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Recommend necessary corrective actions, based on inspection results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Mark items with details, such as grade or acceptance-rejection status.

Technologies & Software

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  • Verisurf Metrology
  • Microsoft SharePoint
  • Mastercam Design
  • Microsoft PowerPoint
  • Microsoft Outlook
  • Inspection marking systems
  • Apache Hive
  • Computer assisted design software
  • Dassault Systemes SolidWorks
  • Nova (Amazon)
  • Mastercam computer-aided design and manufacturing software
  • Structured query language SQL
  • Grok (xAI)
  • Llama (Meta)
  • Microsoft Excel
  • DeepSeek
  • The MathWorks MATLAB
  • IBM Lotus Notes
  • Tolerance analysis software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Database software
  • Claude (Anthropic)
  • Minitab
  • Rockwell Automation AI
  • ChatGPT (OpenAI)
  • Qwen (Alibaba)
  • Gemini (Google)
  • Atlassian JIRA
  • Sight Machine AI
  • Design of experiments DOE software
  • Computer-aided inspection software
  • Cybermetrics GAGETrak
  • Microsoft Word
  • Data entry software
  • Selenium
  • Apache Pig
  • Microsoft Visio
  • Microsoft Office software
  • Dassault Systemes CATIA
  • ABB AI Robotics
  • Kimi (Moonshot AI)
  • Data analysis software
  • R
  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • SAP software
  • IBM Notes
  • Cognex Vision AI
  • Autodesk AutoCAD
  • Label inspection systems
  • Medical condition coding software
  • Extensible markup language XML
  • Statistical process control SPC data collection devices
  • Calipers
  • Optical gauges
  • Creep and stress relaxation testers
  • Bubble leak testers
  • Hydraulic lifts
  • Color spectrometers
  • Overhead cranes
  • Optical comparators
  • Resistivity meters
  • Hipot testers
  • Depth gauges
  • Impact hammers
  • Function generators
  • Continuity testers
  • Eddy current flaw detectors
  • Mass flow leak testers
  • Industrial bench scales
  • Coordinate measuring machines CMM
  • Manufacturing defect analyzers MDA
  • Moisture meters
  • Environmental chambers
  • Multimeters
  • Laser thickness gauges
  • Ammeters
  • Thread gauges
  • In-circuit testers
  • Capacitive acceleration instruments
  • Piezoelectric acceleration instruments
  • Null-balance acceleration instruments
  • Strain gauges
  • Accelerometers
  • Compression testers
  • Magnetic induction acceleration instruments
  • Impact toughness testers
  • Frequency meters
  • Radiographic flaw detectors
  • Pulse generators
  • Plug gauges
  • Measuring microscopes
  • Power meters
  • Digital voltmeters DVM
  • Conductivity meters
  • Laser shearography flaw detectors
  • Linear or mixed signal equipment
  • Utrasonic flaw detectors
  • Calorimetric leak testers
  • Direct current DC power testers
  • Fatigue testers
  • Plotters
  • Forklifts
  • Tensile testers
  • Hydraulic pumps
  • Pin gauges
  • Logic test systems
  • Viscometers
  • Signal generators
  • Sampling oscilloscopes
  • Digital resistance meters
  • Height gauges
  • Ductility testers
  • Vibration and shaker systems
  • Pi tapes
  • Shear testers
  • Backplane testers
  • Bit error rate testers BERT
  • Micrometers
  • Sorting machines
  • Printed circuit board PCB testers
  • Eddy current probes
  • Force transducers
  • Resistance meters
  • Resonance acceleration instruments
  • Magnetic particle flaw detectors
  • Penetrant flaw detectors
  • Digital multimeters
  • Metallurgical microscopes
  • Digital resistance thermometers
  • Return loss calibrator RLC passive component testers
  • Hardness testers
  • Gloss meters
  • Verisurf Master3DGage
  • Beta gauges
  • Personal computers
  • Holographic interferometers
  • Shock testers
  • Verisurf 3Dgage
  • Frequency counters
  • Verisurf CMM Master

Alternative Job Titles