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Automation Risk Analysis

Will “Cylinder Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Cylinder Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Cylinder Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Position products, components, or parts for testing.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

Technologies & Software

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  • Grok (xAI)
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  • Rockwell Automation AI
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • Dassault Systemes CATIA
  • Microsoft PowerPoint
  • Statistical process control SPC data collection devices
  • Mastercam computer-aided design and manufacturing software
  • Llama (Meta)
  • Apache Hive
  • Medical condition coding software
  • Microsoft Outlook
  • Data analysis software
  • Microsoft Visio
  • Computer assisted design software
  • Mastercam Design
  • The MathWorks MATLAB
  • Gemini (Google)
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  • Label inspection systems
  • Skype
  • Microsoft SharePoint
  • Minitab
  • Microsoft Excel
  • Cybermetrics GAGETrak
  • IBM Notes
  • ABB AI Robotics
  • Inspection marking systems
  • Tolerance analysis software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Design of experiments DOE software
  • IBM Lotus Notes
  • Structured query language SQL
  • Verisurf Metrology
  • SAP software
  • Data entry software
  • Claude (Anthropic)
  • Selenium
  • Autodesk AutoCAD
  • ChatGPT (OpenAI)
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  • Extensible markup language XML
  • Database software
  • DeepSeek
  • Industrial bench scales
  • Frequency counters
  • Thread gauges
  • Personal computers
  • Verisurf 3Dgage
  • Tensile testers
  • Metallurgical microscopes
  • Optical gauges
  • Shock testers
  • Digital resistance meters
  • Hardness testers
  • Laser shearography flaw detectors
  • Fatigue testers
  • Laser thickness gauges
  • Holographic interferometers
  • Sampling oscilloscopes
  • Linear or mixed signal equipment
  • Null-balance acceleration instruments
  • Hydraulic lifts
  • Digital resistance thermometers
  • Mass flow leak testers
  • Eddy current probes
  • Radiographic flaw detectors
  • Capacitive acceleration instruments
  • Power meters
  • Accelerometers
  • Utrasonic flaw detectors
  • Calorimetric leak testers
  • Overhead cranes
  • Color spectrometers
  • Beta gauges
  • Hydraulic pumps
  • Ammeters
  • Environmental chambers
  • In-circuit testers
  • Calipers
  • Bubble leak testers
  • Pi tapes
  • Frequency meters
  • Multimeters
  • Sorting machines
  • Shear testers
  • Micrometers
  • Direct current DC power testers
  • Resistance meters
  • Vibration and shaker systems
  • Ductility testers
  • Creep and stress relaxation testers
  • Logic test systems
  • Backplane testers
  • Measuring microscopes
  • Continuity testers
  • Compression testers
  • Impact toughness testers
  • Resonance acceleration instruments
  • Optical comparators
  • Verisurf CMM Master
  • Hipot testers
  • Coordinate measuring machines CMM
  • Forklifts
  • Penetrant flaw detectors
  • Printed circuit board PCB testers
  • Plug gauges
  • Pulse generators
  • Resistivity meters
  • Digital voltmeters DVM
  • Verisurf Master3DGage
  • Bit error rate testers BERT
  • Depth gauges
  • Pin gauges
  • Conductivity meters
  • Viscometers
  • Piezoelectric acceleration instruments
  • Magnetic particle flaw detectors
  • Eddy current flaw detectors
  • Function generators
  • Impact hammers
  • Force transducers
  • Digital multimeters
  • Return loss calibrator RLC passive component testers
  • Manufacturing defect analyzers MDA
  • Height gauges
  • Strain gauges
  • Gloss meters
  • Moisture meters
  • Signal generators
  • Magnetic induction acceleration instruments
  • Plotters

Alternative Job Titles