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Automation Risk Analysis

Will “Cylinder Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Cylinder Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Cylinder Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Position products, components, or parts for testing.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute usable amounts of items in shipments.

Technologies & Software

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  • Minitab
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  • R
  • Apache Pig
  • Mastercam Design
  • Computer-aided inspection software
  • IBM Lotus Notes
  • Data analysis software
  • Database software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Statistical process control SPC data collection devices
  • Coordinate measuring machine software
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  • Verisurf Metrology
  • Structured query language SQL
  • SAP software
  • Calipers
  • Personal computers
  • Null-balance acceleration instruments
  • Frequency meters
  • Conductivity meters
  • Pi tapes
  • Laser shearography flaw detectors
  • Height gauges
  • Impact hammers
  • Laser thickness gauges
  • Fatigue testers
  • Direct current DC power testers
  • Multimeters
  • Return loss calibrator RLC passive component testers
  • Verisurf 3Dgage
  • Manufacturing defect analyzers MDA
  • In-circuit testers
  • Resistance meters
  • Creep and stress relaxation testers
  • Ammeters
  • Penetrant flaw detectors
  • Impact toughness testers
  • Overhead cranes
  • Depth gauges
  • Hydraulic pumps
  • Optical comparators
  • Resonance acceleration instruments
  • Metallurgical microscopes
  • Eddy current flaw detectors
  • Linear or mixed signal equipment
  • Signal generators
  • Resistivity meters
  • Verisurf Master3DGage
  • Optical gauges
  • Function generators
  • Strain gauges
  • Hipot testers
  • Calorimetric leak testers
  • Plug gauges
  • Forklifts
  • Sampling oscilloscopes
  • Magnetic particle flaw detectors
  • Frequency counters
  • Measuring microscopes
  • Pin gauges
  • Environmental chambers
  • Moisture meters
  • Digital resistance thermometers
  • Digital multimeters
  • Printed circuit board PCB testers
  • Hydraulic lifts
  • Viscometers
  • Piezoelectric acceleration instruments
  • Industrial bench scales
  • Force transducers
  • Compression testers
  • Continuity testers
  • Utrasonic flaw detectors
  • Logic test systems
  • Thread gauges
  • Pulse generators
  • Verisurf CMM Master
  • Bubble leak testers
  • Magnetic induction acceleration instruments
  • Holographic interferometers
  • Plotters
  • Ductility testers
  • Shear testers
  • Beta gauges
  • Digital resistance meters
  • Eddy current probes
  • Vibration and shaker systems
  • Hardness testers
  • Coordinate measuring machines CMM
  • Micrometers
  • Backplane testers
  • Shock testers
  • Power meters
  • Accelerometers
  • Mass flow leak testers
  • Digital voltmeters DVM
  • Color spectrometers
  • Radiographic flaw detectors
  • Bit error rate testers BERT
  • Gloss meters
  • Sorting machines
  • Capacitive acceleration instruments
  • Tensile testers

Alternative Job Titles