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Automation Risk Analysis

Will “Motors and Controls Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Motors and Controls Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Motors and Controls Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Position products, components, or parts for testing.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Skype
  • Dassault Systemes SolidWorks
  • ABB AI Robotics
  • Minitab
  • The MathWorks MATLAB
  • Microsoft Word
  • Inspection marking systems
  • Database software
  • Nova (Amazon)
  • Extensible markup language XML
  • Apache Hive
  • Coordinate measuring machine software
  • Design of experiments DOE software
  • R
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • Autodesk AutoCAD
  • Statistical process control SPC data collection devices
  • Gemini (Google)
  • Verisurf Metrology
  • Microsoft SharePoint
  • ChatGPT (OpenAI)
  • Atlassian JIRA
  • Cybermetrics GAGETrak
  • Microsoft PowerPoint
  • Data analysis software
  • Selenium
  • IBM Lotus Notes
  • Mastercam Design
  • Medical condition coding software
  • FileMaker Pro
  • Microsoft Office software
  • Microsoft Outlook
  • Wilcox Associates PC-DMIS Inspection Planner
  • IBM Notes
  • Label inspection systems
  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • Claude (Anthropic)
  • Microsoft Access
  • Llama (Meta)
  • Data entry software
  • DeepSeek
  • Sight Machine AI
  • SAP software
  • Computer-aided inspection software
  • Cognex Vision AI
  • Microsoft Visio
  • Dassault Systemes CATIA
  • Rockwell Automation AI
  • Computer assisted design software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Excel
  • Apache Pig
  • Qwen (Alibaba)
  • Structured query language SQL
  • Tolerance analysis software
  • Accelerometers
  • Beta gauges
  • Frequency meters
  • Hydraulic lifts
  • Metallurgical microscopes
  • Creep and stress relaxation testers
  • Compression testers
  • Piezoelectric acceleration instruments
  • Backplane testers
  • Digital resistance meters
  • Micrometers
  • Eddy current probes
  • Digital voltmeters DVM
  • Impact hammers
  • Pin gauges
  • Sampling oscilloscopes
  • Ductility testers
  • Bubble leak testers
  • Calipers
  • Radiographic flaw detectors
  • Strain gauges
  • Gloss meters
  • Bit error rate testers BERT
  • Tensile testers
  • Penetrant flaw detectors
  • Return loss calibrator RLC passive component testers
  • Forklifts
  • Shear testers
  • Digital resistance thermometers
  • Vibration and shaker systems
  • In-circuit testers
  • Capacitive acceleration instruments
  • Plotters
  • Environmental chambers
  • Pulse generators
  • Depth gauges
  • Plug gauges
  • Power meters
  • Coordinate measuring machines CMM
  • Shock testers
  • Viscometers
  • Resistance meters
  • Magnetic induction acceleration instruments
  • Multimeters
  • Moisture meters
  • Holographic interferometers
  • Calorimetric leak testers
  • Eddy current flaw detectors
  • Sorting machines
  • Measuring microscopes
  • Digital multimeters
  • Hardness testers
  • Height gauges
  • Hydraulic pumps
  • Magnetic particle flaw detectors
  • Conductivity meters
  • Thread gauges
  • Mass flow leak testers
  • Verisurf 3Dgage
  • Resistivity meters
  • Optical gauges
  • Fatigue testers
  • Laser thickness gauges
  • Verisurf CMM Master
  • Force transducers
  • Signal generators
  • Hipot testers
  • Linear or mixed signal equipment
  • Logic test systems
  • Null-balance acceleration instruments
  • Printed circuit board PCB testers
  • Utrasonic flaw detectors
  • Overhead cranes
  • Direct current DC power testers
  • Impact toughness testers
  • Color spectrometers
  • Optical comparators
  • Pi tapes
  • Resonance acceleration instruments
  • Verisurf Master3DGage
  • Industrial bench scales
  • Ammeters
  • Frequency counters
  • Manufacturing defect analyzers MDA
  • Function generators
  • Personal computers
  • Laser shearography flaw detectors
  • Continuity testers

Alternative Job Titles