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Automation Risk Analysis

Will “Motors and Controls Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Motors and Controls Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Motors and Controls Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Notify supervisors or other personnel of production problems.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute usable amounts of items in shipments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Position products, components, or parts for testing.

  • Collect or select samples for testing or for use as models.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Analyze test data, making computations as necessary, to determine test results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

Technologies & Software

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  • Microsoft Access
  • Skype
  • Siemens Industrial AI
  • Microsoft SharePoint
  • Sight Machine AI
  • Tolerance analysis software
  • R
  • ChatGPT (OpenAI)
  • Computer assisted design software
  • Medical condition coding software
  • FileMaker Pro
  • Microsoft Excel
  • DeepSeek
  • Grok (xAI)
  • Microsoft PowerPoint
  • Dassault Systemes CATIA
  • Statistical process control SPC data collection devices
  • Design of experiments DOE software
  • Gemini (Google)
  • Apache Hive
  • Autodesk AutoCAD
  • Verisurf Metrology
  • Apache Pig
  • Microsoft Visio
  • Dassault Systemes SolidWorks
  • Rockwell Automation AI
  • Claude (Anthropic)
  • Kimi (Moonshot AI)
  • Mastercam computer-aided design and manufacturing software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Nova (Amazon)
  • Cognex Vision AI
  • IBM Lotus Notes
  • Data analysis software
  • SAP software
  • Inspection marking systems
  • Computer-aided inspection software
  • The MathWorks MATLAB
  • ABB AI Robotics
  • Label inspection systems
  • Selenium
  • Coordinate measuring machine software
  • Extensible markup language XML
  • Qwen (Alibaba)
  • Radiographic flaw detectors
  • Environmental chambers
  • Sorting machines
  • Accelerometers
  • Shear testers
  • Digital resistance meters
  • Eddy current probes
  • Laser shearography flaw detectors
  • Industrial bench scales
  • Hardness testers
  • Calipers
  • Verisurf Master3DGage
  • Hipot testers
  • Resonance acceleration instruments
  • Mass flow leak testers
  • Pulse generators
  • Sampling oscilloscopes
  • Resistivity meters
  • Personal computers
  • Strain gauges
  • Return loss calibrator RLC passive component testers
  • Optical gauges
  • Direct current DC power testers
  • Utrasonic flaw detectors
  • Tensile testers
  • Vibration and shaker systems
  • Verisurf CMM Master
  • Resistance meters
  • Function generators
  • Fatigue testers
  • Manufacturing defect analyzers MDA
  • Moisture meters
  • Conductivity meters
  • Optical comparators
  • Thread gauges
  • Eddy current flaw detectors
  • Continuity testers
  • Power meters
  • Measuring microscopes
  • Logic test systems
  • Coordinate measuring machines CMM
  • Hydraulic lifts
  • Penetrant flaw detectors
  • Capacitive acceleration instruments
  • Frequency meters
  • Calorimetric leak testers
  • Magnetic induction acceleration instruments
  • Compression testers
  • Backplane testers
  • Digital multimeters
  • Multimeters
  • Metallurgical microscopes
  • Plug gauges
  • Hydraulic pumps
  • Micrometers
  • Depth gauges
  • Ductility testers
  • Creep and stress relaxation testers
  • Null-balance acceleration instruments
  • Digital voltmeters DVM
  • Beta gauges
  • Color spectrometers
  • Bubble leak testers
  • Magnetic particle flaw detectors
  • Impact toughness testers
  • Verisurf 3Dgage
  • Laser thickness gauges
  • Impact hammers
  • Digital resistance thermometers
  • Piezoelectric acceleration instruments
  • Linear or mixed signal equipment
  • Plotters
  • Holographic interferometers
  • Bit error rate testers BERT
  • Gloss meters
  • Shock testers
  • Pin gauges
  • Forklifts
  • Signal generators
  • Frequency counters
  • Height gauges
  • Viscometers
  • Overhead cranes
  • Force transducers
  • In-circuit testers
  • Ammeters
  • Pi tapes
  • Printed circuit board PCB testers

Alternative Job Titles