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Automation Risk Analysis

Will “Aligning Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Aligning Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Aligning Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Position products, components, or parts for testing.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Collect or select samples for testing or for use as models.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Discard or reject products, materials, or equipment not meeting specifications.

Technologies & Software

  • Database software
  • Apache Hive
  • Coordinate measuring machine software
  • Rockwell Automation AI
  • Microsoft Outlook
  • Structured query language SQL
  • Label inspection systems
  • Llama (Meta)
  • Design of experiments DOE software
  • Tolerance analysis software
  • R
  • Inspection marking systems
  • Dassault Systemes CATIA
  • Microsoft Office software
  • Autodesk AutoCAD
  • Sight Machine AI
  • Apache Pig
  • Mistral (Mistral AI)
  • Dassault Systemes SolidWorks
  • Microsoft PowerPoint
  • Microsoft Excel
  • The MathWorks MATLAB
  • Claude (Anthropic)
  • Minitab
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mastercam Design
  • ABB AI Robotics
  • Cognex Vision AI
  • Computer assisted design software
  • IBM Notes
  • Microsoft Access
  • Nova (Amazon)
  • Gemini (Google)
  • Extensible markup language XML
  • Statistical process control SPC data collection devices
  • Data analysis software
  • Skype
  • Microsoft Visio
  • ChatGPT (OpenAI)
  • Selenium
  • Grok (xAI)
  • Kimi (Moonshot AI)
  • Computer-aided inspection software
  • Data entry software
  • SAP software
  • Verisurf Metrology
  • Atlassian JIRA
  • FileMaker Pro
  • DeepSeek
  • IBM Lotus Notes
  • Qwen (Alibaba)
  • Cybermetrics GAGETrak
  • Microsoft SharePoint
  • Microsoft Word
  • Medical condition coding software
  • Mastercam computer-aided design and manufacturing software
  • Siemens Industrial AI
  • Beta gauges
  • Conductivity meters
  • Printed circuit board PCB testers
  • Ammeters
  • Viscometers
  • Resistivity meters
  • Accelerometers
  • Hipot testers
  • Optical gauges
  • Moisture meters
  • Penetrant flaw detectors
  • Environmental chambers
  • Utrasonic flaw detectors
  • Overhead cranes
  • Digital resistance thermometers
  • Color spectrometers
  • Force transducers
  • Function generators
  • Creep and stress relaxation testers
  • Manufacturing defect analyzers MDA
  • Hydraulic pumps
  • Digital voltmeters DVM
  • Hydraulic lifts
  • Bit error rate testers BERT
  • Verisurf Master3DGage
  • Coordinate measuring machines CMM
  • Continuity testers
  • Calipers
  • Shock testers
  • Plug gauges
  • Null-balance acceleration instruments
  • Eddy current probes
  • Linear or mixed signal equipment
  • Hardness testers
  • Laser thickness gauges
  • Frequency meters
  • Compression testers
  • Mass flow leak testers
  • Eddy current flaw detectors
  • Micrometers
  • Digital multimeters
  • Magnetic particle flaw detectors
  • Verisurf 3Dgage
  • Ductility testers
  • Sorting machines
  • Industrial bench scales
  • Thread gauges
  • Frequency counters
  • Shear testers
  • Capacitive acceleration instruments
  • Signal generators
  • Forklifts
  • Impact hammers
  • Tensile testers
  • Radiographic flaw detectors
  • Metallurgical microscopes
  • Resistance meters
  • Calorimetric leak testers
  • Gloss meters
  • Plotters
  • Laser shearography flaw detectors
  • Impact toughness testers
  • Resonance acceleration instruments
  • Fatigue testers
  • Sampling oscilloscopes
  • Personal computers
  • Height gauges
  • Pi tapes
  • Pin gauges
  • Pulse generators
  • Bubble leak testers
  • Vibration and shaker systems
  • Return loss calibrator RLC passive component testers
  • Depth gauges
  • Optical comparators
  • Measuring microscopes
  • Magnetic induction acceleration instruments
  • Power meters
  • Piezoelectric acceleration instruments
  • Direct current DC power testers
  • Verisurf CMM Master
  • Multimeters
  • Logic test systems
  • In-circuit testers
  • Holographic interferometers
  • Digital resistance meters
  • Backplane testers
  • Strain gauges

Alternative Job Titles