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Automation Risk Analysis

Will “Aligning Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Aligning Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Aligning Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Collect or select samples for testing or for use as models.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Position products, components, or parts for testing.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

Technologies & Software

  • Atlassian JIRA
  • Computer-aided inspection software
  • IBM Lotus Notes
  • Llama (Meta)
  • Cognex Vision AI
  • Selenium
  • R
  • IBM Notes
  • Tolerance analysis software
  • Mastercam computer-aided design and manufacturing software
  • Apache Hive
  • Autodesk AutoCAD
  • Kimi (Moonshot AI)
  • Design of experiments DOE software
  • Mastercam Design
  • ChatGPT (OpenAI)
  • Skype
  • Structured query language SQL
  • Dassault Systemes CATIA
  • DeepSeek
  • Siemens Industrial AI
  • Microsoft Outlook
  • Microsoft SharePoint
  • Qwen (Alibaba)
  • Grok (xAI)
  • Sight Machine AI
  • ABB AI Robotics
  • FileMaker Pro
  • Microsoft Excel
  • Rockwell Automation AI
  • Dassault Systemes SolidWorks
  • Mistral (Mistral AI)
  • Database software
  • Medical condition coding software
  • Label inspection systems
  • Microsoft Access
  • Minitab
  • SAP software
  • Apache Pig
  • Extensible markup language XML
  • Microsoft PowerPoint
  • Cybermetrics GAGETrak
  • The MathWorks MATLAB
  • Microsoft Word
  • Claude (Anthropic)
  • Microsoft Office software
  • Data entry software
  • Statistical process control SPC data collection devices
  • Nova (Amazon)
  • Gemini (Google)
  • Microsoft Visio
  • Computer assisted design software
  • Data analysis software
  • Coordinate measuring machine software
  • Verisurf Metrology
  • Wilcox Associates PC-DMIS Inspection Planner
  • Inspection marking systems
  • Printed circuit board PCB testers
  • Digital resistance meters
  • Pin gauges
  • Pi tapes
  • Height gauges
  • Hydraulic pumps
  • Verisurf 3Dgage
  • Linear or mixed signal equipment
  • Moisture meters
  • Calipers
  • Measuring microscopes
  • Holographic interferometers
  • Bubble leak testers
  • Personal computers
  • Beta gauges
  • Digital multimeters
  • Verisurf Master3DGage
  • Gloss meters
  • Force transducers
  • Verisurf CMM Master
  • Optical comparators
  • Vibration and shaker systems
  • Fatigue testers
  • In-circuit testers
  • Signal generators
  • Laser thickness gauges
  • Ammeters
  • Backplane testers
  • Hydraulic lifts
  • Null-balance acceleration instruments
  • Magnetic induction acceleration instruments
  • Utrasonic flaw detectors
  • Logic test systems
  • Penetrant flaw detectors
  • Calorimetric leak testers
  • Creep and stress relaxation testers
  • Plug gauges
  • Bit error rate testers BERT
  • Sorting machines
  • Eddy current flaw detectors
  • Environmental chambers
  • Laser shearography flaw detectors
  • Power meters
  • Digital resistance thermometers
  • Continuity testers
  • Piezoelectric acceleration instruments
  • Shear testers
  • Shock testers
  • Ductility testers
  • Overhead cranes
  • Plotters
  • Magnetic particle flaw detectors
  • Radiographic flaw detectors
  • Frequency counters
  • Direct current DC power testers
  • Impact hammers
  • Accelerometers
  • Optical gauges
  • Viscometers
  • Digital voltmeters DVM
  • Multimeters
  • Resistivity meters
  • Frequency meters
  • Resistance meters
  • Function generators
  • Coordinate measuring machines CMM
  • Depth gauges
  • Strain gauges
  • Hipot testers
  • Pulse generators
  • Capacitive acceleration instruments
  • Thread gauges
  • Forklifts
  • Return loss calibrator RLC passive component testers
  • Industrial bench scales
  • Metallurgical microscopes
  • Color spectrometers
  • Sampling oscilloscopes
  • Eddy current probes
  • Mass flow leak testers
  • Compression testers
  • Micrometers
  • Tensile testers
  • Manufacturing defect analyzers MDA
  • Hardness testers
  • Resonance acceleration instruments
  • Impact toughness testers
  • Conductivity meters

Alternative Job Titles