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Automation Risk Analysis

Will “Plastics and Composites Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Plastics and Composites Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Plastics and Composites Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute usable amounts of items in shipments.

  • Collect or select samples for testing or for use as models.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Position products, components, or parts for testing.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

Technologies & Software

  • Microsoft Word
  • Data analysis software
  • Design of experiments DOE software
  • Computer-aided inspection software
  • Verisurf Metrology
  • Wilcox Associates PC-DMIS Inspection Planner
  • Extensible markup language XML
  • Tolerance analysis software
  • Minitab
  • Kimi (Moonshot AI)
  • Sight Machine AI
  • Computer assisted design software
  • SAP software
  • Skype
  • Mastercam computer-aided design and manufacturing software
  • Inspection marking systems
  • R
  • Label inspection systems
  • FileMaker Pro
  • Siemens Industrial AI
  • Coordinate measuring machine software
  • Grok (xAI)
  • Microsoft SharePoint
  • Dassault Systemes CATIA
  • Nova (Amazon)
  • Microsoft Access
  • Autodesk AutoCAD
  • Database software
  • IBM Lotus Notes
  • Microsoft PowerPoint
  • The MathWorks MATLAB
  • Selenium
  • ABB AI Robotics
  • Medical condition coding software
  • Dassault Systemes SolidWorks
  • Structured query language SQL
  • DeepSeek
  • Claude (Anthropic)
  • Mastercam Design
  • Cognex Vision AI
  • ChatGPT (OpenAI)
  • Apache Hive
  • Qwen (Alibaba)
  • Microsoft Visio
  • Atlassian JIRA
  • Microsoft Excel
  • IBM Notes
  • Microsoft Office software
  • Microsoft Outlook
  • Data entry software
  • Mistral (Mistral AI)
  • Rockwell Automation AI
  • Gemini (Google)
  • Llama (Meta)
  • Cybermetrics GAGETrak
  • Statistical process control SPC data collection devices
  • Apache Pig
  • Continuity testers
  • Direct current DC power testers
  • Gloss meters
  • Force transducers
  • Laser shearography flaw detectors
  • Hardness testers
  • Impact toughness testers
  • Moisture meters
  • Resonance acceleration instruments
  • Depth gauges
  • Verisurf 3Dgage
  • Vibration and shaker systems
  • Compression testers
  • Shock testers
  • Logic test systems
  • Optical comparators
  • Magnetic induction acceleration instruments
  • Bit error rate testers BERT
  • Frequency meters
  • Radiographic flaw detectors
  • Function generators
  • Capacitive acceleration instruments
  • Null-balance acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Hydraulic pumps
  • Coordinate measuring machines CMM
  • Hipot testers
  • Power meters
  • Manufacturing defect analyzers MDA
  • Holographic interferometers
  • Resistivity meters
  • Eddy current probes
  • Plotters
  • Industrial bench scales
  • Color spectrometers
  • Verisurf CMM Master
  • Thread gauges
  • Beta gauges
  • Linear or mixed signal equipment
  • Mass flow leak testers
  • Micrometers
  • Conductivity meters
  • Calipers
  • Accelerometers
  • Metallurgical microscopes
  • Digital multimeters
  • Sampling oscilloscopes
  • Shear testers
  • Bubble leak testers
  • Pin gauges
  • Impact hammers
  • Pi tapes
  • Optical gauges
  • Frequency counters
  • Piezoelectric acceleration instruments
  • Penetrant flaw detectors
  • Creep and stress relaxation testers
  • Hydraulic lifts
  • Magnetic particle flaw detectors
  • Ammeters
  • Ductility testers
  • Verisurf Master3DGage
  • Digital voltmeters DVM
  • Pulse generators
  • Height gauges
  • Multimeters
  • Printed circuit board PCB testers
  • Digital resistance meters
  • In-circuit testers
  • Measuring microscopes
  • Signal generators
  • Tensile testers
  • Resistance meters
  • Eddy current flaw detectors
  • Fatigue testers
  • Laser thickness gauges
  • Utrasonic flaw detectors
  • Viscometers
  • Environmental chambers
  • Backplane testers
  • Calorimetric leak testers
  • Digital resistance thermometers
  • Plug gauges
  • Strain gauges
  • Sorting machines
  • Forklifts
  • Overhead cranes
  • Personal computers

Alternative Job Titles