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Automation Risk Analysis

Will “Plastics and Composites Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Plastics and Composites Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Plastics and Composites Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Collect or select samples for testing or for use as models.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Position products, components, or parts for testing.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

Technologies & Software

  • Mastercam computer-aided design and manufacturing software
  • Database software
  • Structured query language SQL
  • Atlassian JIRA
  • Rockwell Automation AI
  • Verisurf Metrology
  • Data analysis software
  • ABB AI Robotics
  • Skype
  • Design of experiments DOE software
  • SAP software
  • Cognex Vision AI
  • Computer assisted design software
  • Label inspection systems
  • FileMaker Pro
  • Qwen (Alibaba)
  • DeepSeek
  • Dassault Systemes SolidWorks
  • Mistral (Mistral AI)
  • Cybermetrics GAGETrak
  • Apache Pig
  • ChatGPT (OpenAI)
  • R
  • Kimi (Moonshot AI)
  • Claude (Anthropic)
  • Medical condition coding software
  • Statistical process control SPC data collection devices
  • Llama (Meta)
  • Microsoft Access
  • Wilcox Associates PC-DMIS Inspection Planner
  • Nova (Amazon)
  • Gemini (Google)
  • Dassault Systemes CATIA
  • Grok (xAI)
  • Minitab
  • Microsoft PowerPoint
  • Siemens Industrial AI
  • Computer-aided inspection software
  • Selenium
  • Microsoft Visio
  • IBM Notes
  • Apache Hive
  • Extensible markup language XML
  • Sight Machine AI
  • The MathWorks MATLAB
  • Microsoft Excel
  • Coordinate measuring machine software
  • Microsoft Word
  • IBM Lotus Notes
  • Tolerance analysis software
  • Microsoft Outlook
  • Mastercam Design
  • Microsoft SharePoint
  • Inspection marking systems
  • Microsoft Office software
  • Data entry software
  • Autodesk AutoCAD
  • Viscometers
  • Resonance acceleration instruments
  • Ductility testers
  • Calipers
  • Plug gauges
  • Gloss meters
  • Radiographic flaw detectors
  • Beta gauges
  • Capacitive acceleration instruments
  • Digital multimeters
  • Function generators
  • Logic test systems
  • Magnetic induction acceleration instruments
  • Coordinate measuring machines CMM
  • Digital voltmeters DVM
  • Environmental chambers
  • Verisurf CMM Master
  • Bit error rate testers BERT
  • Pulse generators
  • Frequency counters
  • Piezoelectric acceleration instruments
  • Sorting machines
  • Hardness testers
  • Metallurgical microscopes
  • Manufacturing defect analyzers MDA
  • Strain gauges
  • Micrometers
  • Color spectrometers
  • Optical comparators
  • Bubble leak testers
  • Power meters
  • Forklifts
  • Laser thickness gauges
  • Plotters
  • Measuring microscopes
  • Printed circuit board PCB testers
  • Industrial bench scales
  • Pi tapes
  • Laser shearography flaw detectors
  • Eddy current flaw detectors
  • Hipot testers
  • Direct current DC power testers
  • Utrasonic flaw detectors
  • Thread gauges
  • Conductivity meters
  • Accelerometers
  • Pin gauges
  • Multimeters
  • Fatigue testers
  • Linear or mixed signal equipment
  • Holographic interferometers
  • Impact hammers
  • Force transducers
  • Continuity testers
  • Tensile testers
  • Hydraulic pumps
  • Personal computers
  • Magnetic particle flaw detectors
  • Sampling oscilloscopes
  • Resistance meters
  • Digital resistance thermometers
  • Backplane testers
  • Verisurf 3Dgage
  • Null-balance acceleration instruments
  • Penetrant flaw detectors
  • Moisture meters
  • Return loss calibrator RLC passive component testers
  • Vibration and shaker systems
  • Digital resistance meters
  • Optical gauges
  • Compression testers
  • Verisurf Master3DGage
  • Height gauges
  • In-circuit testers
  • Resistivity meters
  • Overhead cranes
  • Creep and stress relaxation testers
  • Ammeters
  • Depth gauges
  • Shock testers
  • Calorimetric leak testers
  • Eddy current probes
  • Frequency meters
  • Impact toughness testers
  • Mass flow leak testers
  • Hydraulic lifts
  • Shear testers
  • Signal generators

Alternative Job Titles