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Automation Risk Analysis

Will “Pre-Assembly Printed Circuit Board Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Pre-Assembly Printed Circuit Board Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Pre-Assembly Printed Circuit Board Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute usable amounts of items in shipments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Position products, components, or parts for testing.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Notify supervisors or other personnel of production problems.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

  • Cybermetrics GAGETrak
  • Claude (Anthropic)
  • Skype
  • Data entry software
  • Dassault Systemes CATIA
  • Medical condition coding software
  • The MathWorks MATLAB
  • SAP software
  • Label inspection systems
  • ChatGPT (OpenAI)
  • Microsoft SharePoint
  • Extensible markup language XML
  • Statistical process control SPC data collection devices
  • Kimi (Moonshot AI)
  • Microsoft Excel
  • Microsoft PowerPoint
  • Cognex Vision AI
  • Tolerance analysis software
  • Microsoft Access
  • IBM Notes
  • Microsoft Word
  • Apache Pig
  • Inspection marking systems
  • ABB AI Robotics
  • Mastercam computer-aided design and manufacturing software
  • Data analysis software
  • Sight Machine AI
  • Mastercam Design
  • Structured query language SQL
  • Computer assisted design software
  • FileMaker Pro
  • Grok (xAI)
  • Microsoft Office software
  • Microsoft Visio
  • Wilcox Associates PC-DMIS Inspection Planner
  • R
  • Microsoft Outlook
  • Apache Hive
  • Dassault Systemes SolidWorks
  • Verisurf Metrology
  • Nova (Amazon)
  • Qwen (Alibaba)
  • Rockwell Automation AI
  • Autodesk AutoCAD
  • Selenium
  • Minitab
  • Design of experiments DOE software
  • Atlassian JIRA
  • Gemini (Google)
  • Computer-aided inspection software
  • Llama (Meta)
  • IBM Lotus Notes
  • Siemens Industrial AI
  • Mistral (Mistral AI)
  • DeepSeek
  • Database software
  • Coordinate measuring machine software
  • Impact hammers
  • Logic test systems
  • Resistance meters
  • Linear or mixed signal equipment
  • Gloss meters
  • Resistivity meters
  • Frequency meters
  • Creep and stress relaxation testers
  • Function generators
  • Piezoelectric acceleration instruments
  • Penetrant flaw detectors
  • Hydraulic pumps
  • Hardness testers
  • Backplane testers
  • Plotters
  • Calipers
  • Color spectrometers
  • Power meters
  • Null-balance acceleration instruments
  • Thread gauges
  • Force transducers
  • Digital resistance thermometers
  • Digital voltmeters DVM
  • Digital multimeters
  • Industrial bench scales
  • Magnetic induction acceleration instruments
  • Calorimetric leak testers
  • Holographic interferometers
  • Conductivity meters
  • Personal computers
  • Manufacturing defect analyzers MDA
  • Tensile testers
  • Pi tapes
  • Height gauges
  • Shock testers
  • Hydraulic lifts
  • Continuity testers
  • Laser shearography flaw detectors
  • Impact toughness testers
  • Viscometers
  • Magnetic particle flaw detectors
  • Depth gauges
  • Mass flow leak testers
  • Sampling oscilloscopes
  • Beta gauges
  • Bubble leak testers
  • Eddy current flaw detectors
  • Shear testers
  • Verisurf CMM Master
  • Overhead cranes
  • Strain gauges
  • Digital resistance meters
  • Printed circuit board PCB testers
  • Laser thickness gauges
  • Hipot testers
  • Optical gauges
  • Resonance acceleration instruments
  • Plug gauges
  • Bit error rate testers BERT
  • Optical comparators
  • Eddy current probes
  • Multimeters
  • Measuring microscopes
  • Pulse generators
  • Forklifts
  • Return loss calibrator RLC passive component testers
  • In-circuit testers
  • Fatigue testers
  • Moisture meters
  • Signal generators
  • Sorting machines
  • Ductility testers
  • Environmental chambers
  • Accelerometers
  • Verisurf Master3DGage
  • Radiographic flaw detectors
  • Metallurgical microscopes
  • Direct current DC power testers
  • Frequency counters
  • Utrasonic flaw detectors
  • Micrometers
  • Vibration and shaker systems
  • Pin gauges
  • Capacitive acceleration instruments
  • Compression testers
  • Verisurf 3Dgage
  • Coordinate measuring machines CMM
  • Ammeters

Alternative Job Titles