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Automation Risk Analysis

Will “Control Panel Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Control Panel Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Control Panel Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Analyze test data, making computations as necessary, to determine test results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute defect percentages or averages, using formulas and calculators.

  • Notify supervisors or other personnel of production problems.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute usable amounts of items in shipments.

  • Position products, components, or parts for testing.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Collect or select samples for testing or for use as models.

  • Recommend necessary corrective actions, based on inspection results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

Technologies & Software

  • SAP software
  • Microsoft Access
  • Coordinate measuring machine software
  • Apache Hive
  • Gemini (Google)
  • Mastercam computer-aided design and manufacturing software
  • R
  • Sight Machine AI
  • Verisurf Metrology
  • Statistical process control SPC data collection devices
  • IBM Lotus Notes
  • Kimi (Moonshot AI)
  • Tolerance analysis software
  • Extensible markup language XML
  • FileMaker Pro
  • Cognex Vision AI
  • Autodesk AutoCAD
  • Claude (Anthropic)
  • Design of experiments DOE software
  • Microsoft Office software
  • Microsoft Excel
  • ABB AI Robotics
  • Data entry software
  • Siemens Industrial AI
  • ChatGPT (OpenAI)
  • Label inspection systems
  • Dassault Systemes CATIA
  • Data analysis software
  • Structured query language SQL
  • Llama (Meta)
  • Mastercam Design
  • Skype
  • Selenium
  • Mistral (Mistral AI)
  • Grok (xAI)
  • Microsoft Outlook
  • Apache Pig
  • Microsoft PowerPoint
  • Microsoft SharePoint
  • Dassault Systemes SolidWorks
  • Cybermetrics GAGETrak
  • Microsoft Visio
  • Medical condition coding software
  • The MathWorks MATLAB
  • Nova (Amazon)
  • DeepSeek
  • Database software
  • Atlassian JIRA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Computer assisted design software
  • Minitab
  • Qwen (Alibaba)
  • IBM Notes
  • Microsoft Word
  • Computer-aided inspection software
  • Rockwell Automation AI
  • Inspection marking systems
  • Signal generators
  • Digital resistance thermometers
  • Capacitive acceleration instruments
  • Conductivity meters
  • Coordinate measuring machines CMM
  • Pi tapes
  • Printed circuit board PCB testers
  • Verisurf 3Dgage
  • Optical gauges
  • Hipot testers
  • Manufacturing defect analyzers MDA
  • Moisture meters
  • Continuity testers
  • Impact toughness testers
  • Radiographic flaw detectors
  • Ammeters
  • Piezoelectric acceleration instruments
  • Sorting machines
  • Logic test systems
  • Verisurf Master3DGage
  • Resonance acceleration instruments
  • Gloss meters
  • Multimeters
  • Resistivity meters
  • Hydraulic lifts
  • Verisurf CMM Master
  • Forklifts
  • Overhead cranes
  • Height gauges
  • Tensile testers
  • Creep and stress relaxation testers
  • Calipers
  • Environmental chambers
  • Ductility testers
  • Shear testers
  • Compression testers
  • Pulse generators
  • Color spectrometers
  • Force transducers
  • Function generators
  • Magnetic induction acceleration instruments
  • Calorimetric leak testers
  • Backplane testers
  • Industrial bench scales
  • Beta gauges
  • Fatigue testers
  • Holographic interferometers
  • Strain gauges
  • Digital multimeters
  • Frequency counters
  • Bubble leak testers
  • Penetrant flaw detectors
  • Laser shearography flaw detectors
  • Shock testers
  • Magnetic particle flaw detectors
  • Eddy current probes
  • Power meters
  • In-circuit testers
  • Mass flow leak testers
  • Depth gauges
  • Digital resistance meters
  • Linear or mixed signal equipment
  • Eddy current flaw detectors
  • Frequency meters
  • Direct current DC power testers
  • Digital voltmeters DVM
  • Bit error rate testers BERT
  • Measuring microscopes
  • Viscometers
  • Optical comparators
  • Vibration and shaker systems
  • Sampling oscilloscopes
  • Plotters
  • Plug gauges
  • Hydraulic pumps
  • Utrasonic flaw detectors
  • Laser thickness gauges
  • Personal computers
  • Metallurgical microscopes
  • Return loss calibrator RLC passive component testers
  • Null-balance acceleration instruments
  • Hardness testers
  • Resistance meters
  • Thread gauges
  • Pin gauges
  • Accelerometers
  • Impact hammers
  • Micrometers

Alternative Job Titles