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Automation Risk Analysis

Will “Control Panel Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Control Panel Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Control Panel Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Notify supervisors or other personnel of production problems.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Position products, components, or parts for testing.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute usable amounts of items in shipments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Collect or select samples for testing or for use as models.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

Technologies & Software

  • Cognex Vision AI
  • R
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  • Rockwell Automation AI
  • Dassault Systemes SolidWorks
  • Qwen (Alibaba)
  • Computer-aided inspection software
  • Microsoft Access
  • Microsoft Excel
  • DeepSeek
  • Microsoft SharePoint
  • Nova (Amazon)
  • Data analysis software
  • Database software
  • Claude (Anthropic)
  • ABB AI Robotics
  • Medical condition coding software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Minitab
  • The MathWorks MATLAB
  • Tolerance analysis software
  • Mastercam Design
  • Gemini (Google)
  • Skype
  • Atlassian JIRA
  • Grok (xAI)
  • Siemens Industrial AI
  • SAP software
  • Selenium
  • Inspection marking systems
  • IBM Notes
  • Mastercam computer-aided design and manufacturing software
  • ChatGPT (OpenAI)
  • Structured query language SQL
  • Autodesk AutoCAD
  • Design of experiments DOE software
  • Microsoft Visio
  • Microsoft Word
  • FileMaker Pro
  • Cybermetrics GAGETrak
  • IBM Lotus Notes
  • Coordinate measuring machine software
  • Dassault Systemes CATIA
  • Apache Pig
  • Kimi (Moonshot AI)
  • Verisurf Metrology
  • Sight Machine AI
  • Microsoft Office software
  • Microsoft PowerPoint
  • Llama (Meta)
  • Extensible markup language XML
  • Microsoft Outlook
  • Mistral (Mistral AI)
  • Data entry software
  • Statistical process control SPC data collection devices
  • Apache Hive
  • Label inspection systems
  • Shear testers
  • Personal computers
  • Radiographic flaw detectors
  • Height gauges
  • Multimeters
  • Holographic interferometers
  • Ductility testers
  • Linear or mixed signal equipment
  • Environmental chambers
  • Magnetic induction acceleration instruments
  • In-circuit testers
  • Hipot testers
  • Coordinate measuring machines CMM
  • Color spectrometers
  • Laser thickness gauges
  • Continuity testers
  • Hydraulic lifts
  • Gloss meters
  • Calorimetric leak testers
  • Digital resistance thermometers
  • Sorting machines
  • Measuring microscopes
  • Return loss calibrator RLC passive component testers
  • Manufacturing defect analyzers MDA
  • Depth gauges
  • Printed circuit board PCB testers
  • Logic test systems
  • Digital resistance meters
  • Micrometers
  • Conductivity meters
  • Calipers
  • Digital multimeters
  • Backplane testers
  • Viscometers
  • Optical comparators
  • Direct current DC power testers
  • Resistance meters
  • Creep and stress relaxation testers
  • Pulse generators
  • Utrasonic flaw detectors
  • Digital voltmeters DVM
  • Metallurgical microscopes
  • Piezoelectric acceleration instruments
  • Verisurf Master3DGage
  • Compression testers
  • Power meters
  • Tensile testers
  • Function generators
  • Penetrant flaw detectors
  • Verisurf CMM Master
  • Overhead cranes
  • Sampling oscilloscopes
  • Signal generators
  • Optical gauges
  • Pin gauges
  • Vibration and shaker systems
  • Plug gauges
  • Mass flow leak testers
  • Bit error rate testers BERT
  • Impact toughness testers
  • Pi tapes
  • Forklifts
  • Frequency meters
  • Frequency counters
  • Capacitive acceleration instruments
  • Force transducers
  • Plotters
  • Eddy current probes
  • Null-balance acceleration instruments
  • Bubble leak testers
  • Hardness testers
  • Moisture meters
  • Fatigue testers
  • Thread gauges
  • Ammeters
  • Beta gauges
  • Shock testers
  • Resonance acceleration instruments
  • Eddy current flaw detectors
  • Hydraulic pumps
  • Industrial bench scales
  • Impact hammers
  • Strain gauges
  • Magnetic particle flaw detectors
  • Laser shearography flaw detectors
  • Resistivity meters
  • Accelerometers
  • Verisurf 3Dgage

Alternative Job Titles