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Automation Risk Analysis

Will “Control Panel Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Control Panel Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Control Panel Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Notify supervisors or other personnel of production problems.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Position products, components, or parts for testing.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

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  • DeepSeek
  • R
  • Sight Machine AI
  • Structured query language SQL
  • Statistical process control SPC data collection devices
  • ABB AI Robotics
  • Database software
  • Cognex Vision AI
  • Verisurf Metrology
  • Label inspection systems
  • Tolerance analysis software
  • Computer-aided inspection software
  • Gemini (Google)
  • Skype
  • Data analysis software
  • Claude (Anthropic)
  • Dassault Systemes CATIA
  • Kimi (Moonshot AI)
  • Microsoft PowerPoint
  • Data entry software
  • Mistral (Mistral AI)
  • Rockwell Automation AI
  • Microsoft SharePoint
  • FileMaker Pro
  • Medical condition coding software
  • Coordinate measuring machine software
  • Siemens Industrial AI
  • Computer assisted design software
  • Mastercam computer-aided design and manufacturing software
  • Llama (Meta)
  • Microsoft Outlook
  • Autodesk AutoCAD
  • SAP software
  • ChatGPT (OpenAI)
  • Apache Hive
  • Selenium
  • Cybermetrics GAGETrak
  • Nova (Amazon)
  • Mastercam Design
  • Microsoft Visio
  • Extensible markup language XML
  • Microsoft Access
  • Microsoft Excel
  • IBM Notes
  • Apache Pig
  • Wilcox Associates PC-DMIS Inspection Planner
  • Minitab
  • Grok (xAI)
  • Atlassian JIRA
  • The MathWorks MATLAB
  • Microsoft Office software
  • IBM Lotus Notes
  • Microsoft Word
  • Dassault Systemes SolidWorks
  • Measuring microscopes
  • Eddy current flaw detectors
  • Viscometers
  • Verisurf 3Dgage
  • Depth gauges
  • Magnetic particle flaw detectors
  • Logic test systems
  • Optical comparators
  • Tensile testers
  • Industrial bench scales
  • Direct current DC power testers
  • Strain gauges
  • Calorimetric leak testers
  • Eddy current probes
  • Moisture meters
  • Hardness testers
  • Resonance acceleration instruments
  • Impact toughness testers
  • Radiographic flaw detectors
  • Conductivity meters
  • Multimeters
  • Sorting machines
  • Printed circuit board PCB testers
  • Calipers
  • Creep and stress relaxation testers
  • Resistivity meters
  • Backplane testers
  • Accelerometers
  • Color spectrometers
  • Holographic interferometers
  • Null-balance acceleration instruments
  • Personal computers
  • Capacitive acceleration instruments
  • Optical gauges
  • Manufacturing defect analyzers MDA
  • Ammeters
  • In-circuit testers
  • Impact hammers
  • Hipot testers
  • Laser shearography flaw detectors
  • Verisurf CMM Master
  • Linear or mixed signal equipment
  • Laser thickness gauges
  • Fatigue testers
  • Magnetic induction acceleration instruments
  • Pi tapes
  • Sampling oscilloscopes
  • Forklifts
  • Pin gauges
  • Frequency meters
  • Environmental chambers
  • Return loss calibrator RLC passive component testers
  • Bubble leak testers
  • Hydraulic pumps
  • Coordinate measuring machines CMM
  • Beta gauges
  • Resistance meters
  • Digital multimeters
  • Signal generators
  • Piezoelectric acceleration instruments
  • Compression testers
  • Height gauges
  • Shock testers
  • Shear testers
  • Gloss meters
  • Vibration and shaker systems
  • Power meters
  • Plug gauges
  • Force transducers
  • Function generators
  • Continuity testers
  • Utrasonic flaw detectors
  • Metallurgical microscopes
  • Hydraulic lifts
  • Penetrant flaw detectors
  • Ductility testers
  • Digital resistance thermometers
  • Mass flow leak testers
  • Digital resistance meters
  • Digital voltmeters DVM
  • Plotters
  • Verisurf Master3DGage
  • Thread gauges
  • Micrometers
  • Pulse generators
  • Overhead cranes
  • Bit error rate testers BERT
  • Frequency counters

Alternative Job Titles