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Automation Risk Analysis

Will “Voltage Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Voltage Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Voltage Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Collect or select samples for testing or for use as models.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Notify supervisors or other personnel of production problems.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Position products, components, or parts for testing.

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Discard or reject products, materials, or equipment not meeting specifications.

Technologies & Software

  • Computer-aided inspection software
  • Coordinate measuring machine software
  • Autodesk AutoCAD
  • Kimi (Moonshot AI)
  • Qwen (Alibaba)
  • Cybermetrics GAGETrak
  • Computer assisted design software
  • FileMaker Pro
  • Tolerance analysis software
  • Microsoft Access
  • SAP software
  • Inspection marking systems
  • DeepSeek
  • Microsoft Visio
  • Siemens Industrial AI
  • Microsoft Word
  • Grok (xAI)
  • IBM Notes
  • Skype
  • Database software
  • Medical condition coding software
  • Atlassian JIRA
  • Statistical process control SPC data collection devices
  • IBM Lotus Notes
  • Apache Hive
  • Minitab
  • Microsoft Excel
  • Selenium
  • Verisurf Metrology
  • Structured query language SQL
  • Sight Machine AI
  • Design of experiments DOE software
  • Extensible markup language XML
  • Microsoft Office software
  • ChatGPT (OpenAI)
  • Nova (Amazon)
  • Data entry software
  • Microsoft SharePoint
  • ABB AI Robotics
  • The MathWorks MATLAB
  • Data analysis software
  • Claude (Anthropic)
  • Dassault Systemes SolidWorks
  • Mistral (Mistral AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes CATIA
  • Gemini (Google)
  • Mastercam Design
  • R
  • Rockwell Automation AI
  • Cognex Vision AI
  • Label inspection systems
  • Microsoft Outlook
  • Apache Pig
  • Llama (Meta)
  • Microsoft PowerPoint
  • Mastercam computer-aided design and manufacturing software
  • Shock testers
  • Continuity testers
  • Pulse generators
  • Ammeters
  • Frequency meters
  • Metallurgical microscopes
  • Digital resistance meters
  • Digital resistance thermometers
  • Viscometers
  • Optical comparators
  • Laser thickness gauges
  • Logic test systems
  • Utrasonic flaw detectors
  • Holographic interferometers
  • Signal generators
  • Piezoelectric acceleration instruments
  • Hydraulic pumps
  • Impact toughness testers
  • Ductility testers
  • Verisurf Master3DGage
  • Plotters
  • Tensile testers
  • Industrial bench scales
  • Shear testers
  • Verisurf CMM Master
  • Personal computers
  • Eddy current probes
  • Compression testers
  • Magnetic particle flaw detectors
  • Coordinate measuring machines CMM
  • Resonance acceleration instruments
  • Environmental chambers
  • Digital voltmeters DVM
  • Strain gauges
  • Function generators
  • Eddy current flaw detectors
  • Linear or mixed signal equipment
  • Micrometers
  • Fatigue testers
  • Multimeters
  • Optical gauges
  • Power meters
  • Laser shearography flaw detectors
  • Vibration and shaker systems
  • Plug gauges
  • Conductivity meters
  • Backplane testers
  • Moisture meters
  • Calorimetric leak testers
  • Measuring microscopes
  • Hipot testers
  • Thread gauges
  • Verisurf 3Dgage
  • Impact hammers
  • Sampling oscilloscopes
  • Depth gauges
  • Mass flow leak testers
  • Frequency counters
  • Forklifts
  • Printed circuit board PCB testers
  • Magnetic induction acceleration instruments
  • Digital multimeters
  • Calipers
  • In-circuit testers
  • Pin gauges
  • Force transducers
  • Direct current DC power testers
  • Height gauges
  • Penetrant flaw detectors
  • Bit error rate testers BERT
  • Pi tapes
  • Creep and stress relaxation testers
  • Hardness testers
  • Bubble leak testers
  • Accelerometers
  • Resistance meters
  • Null-balance acceleration instruments
  • Radiographic flaw detectors
  • Sorting machines
  • Hydraulic lifts
  • Overhead cranes
  • Beta gauges
  • Gloss meters
  • Capacitive acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Manufacturing defect analyzers MDA
  • Resistivity meters
  • Color spectrometers

Alternative Job Titles