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Automation Risk Analysis

Will “Voltage Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Voltage Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Voltage Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute usable amounts of items in shipments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute defect percentages or averages, using formulas and calculators.

Technologies & Software

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  • Cybermetrics GAGETrak
  • Microsoft Visio
  • Mistral (Mistral AI)
  • ChatGPT (OpenAI)
  • Computer-aided inspection software
  • Label inspection systems
  • Microsoft SharePoint
  • Llama (Meta)
  • Selenium
  • Data entry software
  • Claude (Anthropic)
  • Skype
  • Microsoft Office software
  • Qwen (Alibaba)
  • SAP software
  • Siemens Industrial AI
  • FileMaker Pro
  • Grok (xAI)
  • Data analysis software
  • IBM Notes
  • Statistical process control SPC data collection devices
  • Coordinate measuring machine software
  • Atlassian JIRA
  • Kimi (Moonshot AI)
  • Computer assisted design software
  • R
  • Mastercam Design
  • Microsoft Outlook
  • Sight Machine AI
  • Nova (Amazon)
  • IBM Lotus Notes
  • The MathWorks MATLAB
  • Microsoft Access
  • Structured query language SQL
  • Dassault Systemes SolidWorks
  • Microsoft PowerPoint
  • Tolerance analysis software
  • Autodesk AutoCAD
  • Mastercam computer-aided design and manufacturing software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Gemini (Google)
  • Apache Pig
  • Design of experiments DOE software
  • Verisurf Metrology
  • Rockwell Automation AI
  • Extensible markup language XML
  • Apache Hive
  • Database software
  • Medical condition coding software
  • Inspection marking systems
  • Dassault Systemes CATIA
  • Microsoft Excel
  • Microsoft Word
  • Minitab
  • Pin gauges
  • Overhead cranes
  • Environmental chambers
  • Bit error rate testers BERT
  • Radiographic flaw detectors
  • Multimeters
  • Impact toughness testers
  • Micrometers
  • Holographic interferometers
  • Tensile testers
  • Industrial bench scales
  • Plotters
  • Digital resistance meters
  • Thread gauges
  • Personal computers
  • Calorimetric leak testers
  • Conductivity meters
  • Sampling oscilloscopes
  • Bubble leak testers
  • Verisurf Master3DGage
  • Verisurf 3Dgage
  • Sorting machines
  • Manufacturing defect analyzers MDA
  • Beta gauges
  • Ductility testers
  • Eddy current flaw detectors
  • Creep and stress relaxation testers
  • Magnetic particle flaw detectors
  • Resistivity meters
  • Viscometers
  • Magnetic induction acceleration instruments
  • Optical comparators
  • Capacitive acceleration instruments
  • Hipot testers
  • Printed circuit board PCB testers
  • Compression testers
  • Direct current DC power testers
  • Coordinate measuring machines CMM
  • Shock testers
  • Vibration and shaker systems
  • Pi tapes
  • Shear testers
  • Ammeters
  • Forklifts
  • Color spectrometers
  • Hydraulic lifts
  • Optical gauges
  • Piezoelectric acceleration instruments
  • Plug gauges
  • Linear or mixed signal equipment
  • Hardness testers
  • Penetrant flaw detectors
  • Logic test systems
  • In-circuit testers
  • Digital multimeters
  • Metallurgical microscopes
  • Calipers
  • Moisture meters
  • Laser thickness gauges
  • Frequency counters
  • Impact hammers
  • Digital resistance thermometers
  • Hydraulic pumps
  • Resistance meters
  • Accelerometers
  • Depth gauges
  • Digital voltmeters DVM
  • Verisurf CMM Master
  • Backplane testers
  • Resonance acceleration instruments
  • Pulse generators
  • Fatigue testers
  • Height gauges
  • Null-balance acceleration instruments
  • Force transducers
  • Frequency meters
  • Measuring microscopes
  • Function generators
  • Power meters
  • Return loss calibrator RLC passive component testers
  • Signal generators
  • Utrasonic flaw detectors
  • Laser shearography flaw detectors
  • Mass flow leak testers
  • Eddy current probes
  • Gloss meters
  • Strain gauges
  • Continuity testers

Alternative Job Titles