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Automation Risk Analysis

Will “Bolt Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Bolt Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Bolt Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Position products, components, or parts for testing.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Collect or select samples for testing or for use as models.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute usable amounts of items in shipments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

Technologies & Software

  • Microsoft Visio
  • Qwen (Alibaba)
  • Dassault Systemes SolidWorks
  • Rockwell Automation AI
  • Microsoft Outlook
  • Statistical process control SPC data collection devices
  • Computer-aided inspection software
  • Microsoft SharePoint
  • Gemini (Google)
  • Structured query language SQL
  • Inspection marking systems
  • Microsoft Excel
  • Dassault Systemes CATIA
  • Apache Hive
  • Microsoft PowerPoint
  • Extensible markup language XML
  • Design of experiments DOE software
  • Skype
  • Autodesk AutoCAD
  • Coordinate measuring machine software
  • Selenium
  • Llama (Meta)
  • ABB AI Robotics
  • Siemens Industrial AI
  • The MathWorks MATLAB
  • DeepSeek
  • Data entry software
  • Cybermetrics GAGETrak
  • Microsoft Word
  • Verisurf Metrology
  • Sight Machine AI
  • Minitab
  • Mastercam computer-aided design and manufacturing software
  • Medical condition coding software
  • Database software
  • Atlassian JIRA
  • Data analysis software
  • Cognex Vision AI
  • Mastercam Design
  • Claude (Anthropic)
  • Microsoft Office software
  • Nova (Amazon)
  • R
  • Grok (xAI)
  • FileMaker Pro
  • IBM Lotus Notes
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Pig
  • Mistral (Mistral AI)
  • ChatGPT (OpenAI)
  • Label inspection systems
  • Microsoft Access
  • SAP software
  • Tolerance analysis software
  • Computer assisted design software
  • Kimi (Moonshot AI)
  • IBM Notes
  • Magnetic particle flaw detectors
  • Pin gauges
  • Laser shearography flaw detectors
  • Calipers
  • Printed circuit board PCB testers
  • Plotters
  • Holographic interferometers
  • Backplane testers
  • Digital resistance thermometers
  • Piezoelectric acceleration instruments
  • Bit error rate testers BERT
  • Digital multimeters
  • Beta gauges
  • Ductility testers
  • Laser thickness gauges
  • Power meters
  • Verisurf Master3DGage
  • Hydraulic lifts
  • Frequency meters
  • Digital resistance meters
  • Gloss meters
  • Strain gauges
  • Return loss calibrator RLC passive component testers
  • Optical gauges
  • Manufacturing defect analyzers MDA
  • Personal computers
  • Plug gauges
  • Height gauges
  • Magnetic induction acceleration instruments
  • Accelerometers
  • Hardness testers
  • Industrial bench scales
  • Conductivity meters
  • Fatigue testers
  • Sorting machines
  • Shear testers
  • Viscometers
  • Force transducers
  • Eddy current probes
  • Verisurf 3Dgage
  • In-circuit testers
  • Capacitive acceleration instruments
  • Penetrant flaw detectors
  • Ammeters
  • Hydraulic pumps
  • Radiographic flaw detectors
  • Pulse generators
  • Thread gauges
  • Linear or mixed signal equipment
  • Depth gauges
  • Sampling oscilloscopes
  • Bubble leak testers
  • Compression testers
  • Optical comparators
  • Frequency counters
  • Coordinate measuring machines CMM
  • Continuity testers
  • Logic test systems
  • Verisurf CMM Master
  • Moisture meters
  • Resistivity meters
  • Hipot testers
  • Tensile testers
  • Impact hammers
  • Forklifts
  • Pi tapes
  • Overhead cranes
  • Shock testers
  • Signal generators
  • Direct current DC power testers
  • Multimeters
  • Null-balance acceleration instruments
  • Micrometers
  • Function generators
  • Utrasonic flaw detectors
  • Calorimetric leak testers
  • Creep and stress relaxation testers
  • Color spectrometers
  • Resonance acceleration instruments
  • Digital voltmeters DVM
  • Measuring microscopes
  • Mass flow leak testers
  • Vibration and shaker systems
  • Metallurgical microscopes
  • Impact toughness testers
  • Eddy current flaw detectors
  • Resistance meters
  • Environmental chambers

Alternative Job Titles