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Automation Risk Analysis

Will “Bolt Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Bolt Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Bolt Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Notify supervisors or other personnel of production problems.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Position products, components, or parts for testing.

  • Collect or select samples for testing or for use as models.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

Technologies & Software

  • Qwen (Alibaba)
  • Tolerance analysis software
  • Minitab
  • Cognex Vision AI
  • Mastercam Design
  • Extensible markup language XML
  • Computer assisted design software
  • Skype
  • Apache Hive
  • Microsoft SharePoint
  • Mistral (Mistral AI)
  • Dassault Systemes SolidWorks
  • Gemini (Google)
  • Siemens Industrial AI
  • Cybermetrics GAGETrak
  • Data analysis software
  • Dassault Systemes CATIA
  • Grok (xAI)
  • Microsoft Access
  • Microsoft PowerPoint
  • Atlassian JIRA
  • FileMaker Pro
  • Nova (Amazon)
  • Medical condition coding software
  • Inspection marking systems
  • Wilcox Associates PC-DMIS Inspection Planner
  • Computer-aided inspection software
  • Design of experiments DOE software
  • Label inspection systems
  • Verisurf Metrology
  • ChatGPT (OpenAI)
  • Database software
  • Coordinate measuring machine software
  • Claude (Anthropic)
  • The MathWorks MATLAB
  • Microsoft Outlook
  • Structured query language SQL
  • Autodesk AutoCAD
  • Data entry software
  • Sight Machine AI
  • Microsoft Office software
  • Microsoft Excel
  • Kimi (Moonshot AI)
  • R
  • Rockwell Automation AI
  • IBM Lotus Notes
  • Selenium
  • Microsoft Word
  • Mastercam computer-aided design and manufacturing software
  • Statistical process control SPC data collection devices
  • Llama (Meta)
  • SAP software
  • Apache Pig
  • ABB AI Robotics
  • DeepSeek
  • IBM Notes
  • Microsoft Visio
  • Shock testers
  • In-circuit testers
  • Coordinate measuring machines CMM
  • Viscometers
  • Return loss calibrator RLC passive component testers
  • Beta gauges
  • Measuring microscopes
  • Industrial bench scales
  • Moisture meters
  • Verisurf 3Dgage
  • Digital resistance meters
  • Calorimetric leak testers
  • Bit error rate testers BERT
  • Compression testers
  • Piezoelectric acceleration instruments
  • Plug gauges
  • Eddy current flaw detectors
  • Forklifts
  • Creep and stress relaxation testers
  • Multimeters
  • Backplane testers
  • Resistance meters
  • Capacitive acceleration instruments
  • Conductivity meters
  • Frequency counters
  • Bubble leak testers
  • Magnetic particle flaw detectors
  • Hydraulic lifts
  • Signal generators
  • Impact hammers
  • Printed circuit board PCB testers
  • Verisurf Master3DGage
  • Digital voltmeters DVM
  • Digital multimeters
  • Function generators
  • Pin gauges
  • Accelerometers
  • Utrasonic flaw detectors
  • Overhead cranes
  • Ductility testers
  • Logic test systems
  • Frequency meters
  • Digital resistance thermometers
  • Sorting machines
  • Hipot testers
  • Micrometers
  • Linear or mixed signal equipment
  • Vibration and shaker systems
  • Force transducers
  • Impact toughness testers
  • Eddy current probes
  • Fatigue testers
  • Height gauges
  • Null-balance acceleration instruments
  • Resistivity meters
  • Strain gauges
  • Hardness testers
  • Holographic interferometers
  • Verisurf CMM Master
  • Continuity testers
  • Penetrant flaw detectors
  • Ammeters
  • Shear testers
  • Metallurgical microscopes
  • Pulse generators
  • Radiographic flaw detectors
  • Tensile testers
  • Plotters
  • Gloss meters
  • Thread gauges
  • Calipers
  • Direct current DC power testers
  • Hydraulic pumps
  • Optical comparators
  • Mass flow leak testers
  • Magnetic induction acceleration instruments
  • Laser shearography flaw detectors
  • Laser thickness gauges
  • Color spectrometers
  • Pi tapes
  • Power meters
  • Resonance acceleration instruments
  • Personal computers
  • Environmental chambers
  • Manufacturing defect analyzers MDA
  • Depth gauges
  • Sampling oscilloscopes
  • Optical gauges

Alternative Job Titles