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Automation Risk Analysis

Will “Bolt Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Bolt Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Bolt Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Position products, components, or parts for testing.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Collect or select samples for testing or for use as models.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Recommend necessary corrective actions, based on inspection results.

  • Notify supervisors or other personnel of production problems.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute usable amounts of items in shipments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

Technologies & Software

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  • Atlassian JIRA
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  • Skype
  • Llama (Meta)
  • Microsoft Visio
  • Microsoft SharePoint
  • Autodesk AutoCAD
  • Extensible markup language XML
  • Dassault Systemes SolidWorks
  • Wilcox Associates PC-DMIS Inspection Planner
  • DeepSeek
  • Mastercam computer-aided design and manufacturing software
  • Mastercam Design
  • Minitab
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • Gemini (Google)
  • Microsoft Outlook
  • Grok (xAI)
  • Microsoft Office software
  • Coordinate measuring machine software
  • Cybermetrics GAGETrak
  • Label inspection systems
  • Database software
  • Verisurf Metrology
  • SAP software
  • Microsoft Word
  • Microsoft Access
  • The MathWorks MATLAB
  • Design of experiments DOE software
  • Claude (Anthropic)
  • Selenium
  • IBM Notes
  • Nova (Amazon)
  • Microsoft Excel
  • Data entry software
  • Apache Hive
  • Computer-aided inspection software
  • Dassault Systemes CATIA
  • Inspection marking systems
  • Tolerance analysis software
  • Statistical process control SPC data collection devices
  • ABB AI Robotics
  • R
  • Apache Pig
  • Cognex Vision AI
  • Siemens Industrial AI
  • Qwen (Alibaba)
  • Radiographic flaw detectors
  • Penetrant flaw detectors
  • Plug gauges
  • Bubble leak testers
  • Linear or mixed signal equipment
  • Piezoelectric acceleration instruments
  • Pulse generators
  • Optical comparators
  • Laser thickness gauges
  • Industrial bench scales
  • Frequency meters
  • Pin gauges
  • Mass flow leak testers
  • Environmental chambers
  • Shear testers
  • In-circuit testers
  • Verisurf CMM Master
  • Digital resistance thermometers
  • Depth gauges
  • Micrometers
  • Resonance acceleration instruments
  • Sampling oscilloscopes
  • Direct current DC power testers
  • Hipot testers
  • Compression testers
  • Accelerometers
  • Printed circuit board PCB testers
  • Hydraulic lifts
  • Magnetic particle flaw detectors
  • Moisture meters
  • Capacitive acceleration instruments
  • Digital resistance meters
  • Shock testers
  • Measuring microscopes
  • Manufacturing defect analyzers MDA
  • Continuity testers
  • Eddy current probes
  • Pi tapes
  • Multimeters
  • Resistance meters
  • Function generators
  • Frequency counters
  • Vibration and shaker systems
  • Coordinate measuring machines CMM
  • Beta gauges
  • Backplane testers
  • Magnetic induction acceleration instruments
  • Calorimetric leak testers
  • Holographic interferometers
  • Metallurgical microscopes
  • Power meters
  • Bit error rate testers BERT
  • Ductility testers
  • Verisurf Master3DGage
  • Return loss calibrator RLC passive component testers
  • Gloss meters
  • Optical gauges
  • Personal computers
  • Plotters
  • Impact toughness testers
  • Utrasonic flaw detectors
  • Fatigue testers
  • Creep and stress relaxation testers
  • Strain gauges
  • Tensile testers
  • Color spectrometers
  • Viscometers
  • Force transducers
  • Ammeters
  • Overhead cranes
  • Digital multimeters
  • Impact hammers
  • Forklifts
  • Signal generators
  • Logic test systems
  • Thread gauges
  • Null-balance acceleration instruments
  • Height gauges
  • Resistivity meters
  • Digital voltmeters DVM
  • Verisurf 3Dgage
  • Hydraulic pumps
  • Sorting machines
  • Eddy current flaw detectors
  • Calipers
  • Hardness testers
  • Conductivity meters
  • Laser shearography flaw detectors

Alternative Job Titles