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Automation Risk Analysis

Will “Bolt Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Bolt Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Bolt Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute usable amounts of items in shipments.

  • Collect or select samples for testing or for use as models.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Position products, components, or parts for testing.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Analyze test data, making computations as necessary, to determine test results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

  • Data entry software
  • Microsoft Visio
  • Tolerance analysis software
  • Selenium
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Outlook
  • The MathWorks MATLAB
  • Microsoft PowerPoint
  • Inspection marking systems
  • Nova (Amazon)
  • Mastercam Design
  • Statistical process control SPC data collection devices
  • Microsoft Access
  • Microsoft Office software
  • SAP software
  • Computer-aided inspection software
  • Siemens Industrial AI
  • Microsoft Excel
  • Mastercam computer-aided design and manufacturing software
  • Microsoft SharePoint
  • Data analysis software
  • Design of experiments DOE software
  • Apache Hive
  • Minitab
  • Kimi (Moonshot AI)
  • Dassault Systemes CATIA
  • Structured query language SQL
  • DeepSeek
  • IBM Notes
  • ABB AI Robotics
  • Autodesk AutoCAD
  • Llama (Meta)
  • Apache Pig
  • Coordinate measuring machine software
  • R
  • Grok (xAI)
  • Skype
  • Cybermetrics GAGETrak
  • Verisurf Metrology
  • Rockwell Automation AI
  • ChatGPT (OpenAI)
  • Atlassian JIRA
  • Mistral (Mistral AI)
  • Claude (Anthropic)
  • Cognex Vision AI
  • IBM Lotus Notes
  • FileMaker Pro
  • Dassault Systemes SolidWorks
  • Gemini (Google)
  • Qwen (Alibaba)
  • Microsoft Word
  • Extensible markup language XML
  • Database software
  • Sight Machine AI
  • Label inspection systems
  • Computer assisted design software
  • Medical condition coding software
  • Capacitive acceleration instruments
  • Digital resistance thermometers
  • In-circuit testers
  • Shock testers
  • Strain gauges
  • Manufacturing defect analyzers MDA
  • Optical gauges
  • Digital multimeters
  • Multimeters
  • Metallurgical microscopes
  • Impact hammers
  • Frequency meters
  • Plug gauges
  • Ductility testers
  • Radiographic flaw detectors
  • Digital resistance meters
  • Tensile testers
  • Coordinate measuring machines CMM
  • Null-balance acceleration instruments
  • Verisurf CMM Master
  • Compression testers
  • Plotters
  • Piezoelectric acceleration instruments
  • Vibration and shaker systems
  • Sorting machines
  • Hydraulic lifts
  • Holographic interferometers
  • Verisurf 3Dgage
  • Color spectrometers
  • Ammeters
  • Resistivity meters
  • Bit error rate testers BERT
  • Digital voltmeters DVM
  • Magnetic induction acceleration instruments
  • Industrial bench scales
  • Calorimetric leak testers
  • Power meters
  • Moisture meters
  • Laser shearography flaw detectors
  • Personal computers
  • Mass flow leak testers
  • Forklifts
  • Pi tapes
  • Eddy current flaw detectors
  • Laser thickness gauges
  • Creep and stress relaxation testers
  • Resistance meters
  • Depth gauges
  • Viscometers
  • Linear or mixed signal equipment
  • Impact toughness testers
  • Resonance acceleration instruments
  • Utrasonic flaw detectors
  • Continuity testers
  • Hipot testers
  • Penetrant flaw detectors
  • Optical comparators
  • Printed circuit board PCB testers
  • Bubble leak testers
  • Gloss meters
  • Overhead cranes
  • Verisurf Master3DGage
  • Sampling oscilloscopes
  • Fatigue testers
  • Pin gauges
  • Environmental chambers
  • Direct current DC power testers
  • Backplane testers
  • Signal generators
  • Logic test systems
  • Beta gauges
  • Force transducers
  • Eddy current probes
  • Micrometers
  • Height gauges
  • Hardness testers
  • Return loss calibrator RLC passive component testers
  • Conductivity meters
  • Measuring microscopes
  • Accelerometers
  • Frequency counters
  • Pulse generators
  • Shear testers
  • Hydraulic pumps
  • Magnetic particle flaw detectors
  • Thread gauges
  • Function generators
  • Calipers

Alternative Job Titles