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Automation Risk Analysis

Will “Quality Checker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Quality Checker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Quality Checker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute defect percentages or averages, using formulas and calculators.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute usable amounts of items in shipments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Recommend necessary corrective actions, based on inspection results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Notify supervisors or other personnel of production problems.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Collect or select samples for testing or for use as models.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

Technologies & Software

  • Skype
  • Extensible markup language XML
  • Rockwell Automation AI
  • Minitab
  • Verisurf Metrology
  • Llama (Meta)
  • Tolerance analysis software
  • Microsoft Office software
  • Nova (Amazon)
  • Kimi (Moonshot AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft SharePoint
  • Dassault Systemes CATIA
  • Microsoft PowerPoint
  • Medical condition coding software
  • ABB AI Robotics
  • Data entry software
  • Atlassian JIRA
  • Inspection marking systems
  • Mastercam computer-aided design and manufacturing software
  • ChatGPT (OpenAI)
  • Mistral (Mistral AI)
  • Grok (xAI)
  • Gemini (Google)
  • Design of experiments DOE software
  • R
  • Selenium
  • Cybermetrics GAGETrak
  • Statistical process control SPC data collection devices
  • Microsoft Access
  • Siemens Industrial AI
  • Sight Machine AI
  • DeepSeek
  • Microsoft Excel
  • Apache Hive
  • Microsoft Word
  • IBM Lotus Notes
  • Data analysis software
  • Computer assisted design software
  • Microsoft Outlook
  • The MathWorks MATLAB
  • Label inspection systems
  • Cognex Vision AI
  • Apache Pig
  • Microsoft Visio
  • Qwen (Alibaba)
  • FileMaker Pro
  • IBM Notes
  • Mastercam Design
  • Autodesk AutoCAD
  • SAP software
  • Coordinate measuring machine software
  • Computer-aided inspection software
  • Claude (Anthropic)
  • Dassault Systemes SolidWorks
  • Database software
  • Structured query language SQL
  • Laser thickness gauges
  • Eddy current probes
  • Logic test systems
  • Digital multimeters
  • Shock testers
  • Bit error rate testers BERT
  • Hydraulic pumps
  • Metallurgical microscopes
  • Frequency meters
  • Digital resistance meters
  • Accelerometers
  • Viscometers
  • Backplane testers
  • Compression testers
  • Measuring microscopes
  • Industrial bench scales
  • Gloss meters
  • Verisurf CMM Master
  • Resistivity meters
  • Calipers
  • Function generators
  • Hardness testers
  • Vibration and shaker systems
  • Personal computers
  • Holographic interferometers
  • Magnetic induction acceleration instruments
  • Ammeters
  • Strain gauges
  • Micrometers
  • Shear testers
  • Fatigue testers
  • Plotters
  • Coordinate measuring machines CMM
  • Verisurf 3Dgage
  • Utrasonic flaw detectors
  • Color spectrometers
  • Depth gauges
  • Moisture meters
  • Sampling oscilloscopes
  • In-circuit testers
  • Optical gauges
  • Bubble leak testers
  • Capacitive acceleration instruments
  • Linear or mixed signal equipment
  • Power meters
  • Environmental chambers
  • Mass flow leak testers
  • Printed circuit board PCB testers
  • Optical comparators
  • Height gauges
  • Continuity testers
  • Impact toughness testers
  • Direct current DC power testers
  • Overhead cranes
  • Eddy current flaw detectors
  • Forklifts
  • Plug gauges
  • Tensile testers
  • Calorimetric leak testers
  • Penetrant flaw detectors
  • Manufacturing defect analyzers MDA
  • Signal generators
  • Radiographic flaw detectors
  • Digital resistance thermometers
  • Multimeters
  • Hipot testers
  • Verisurf Master3DGage
  • Null-balance acceleration instruments
  • Thread gauges
  • Conductivity meters
  • Pin gauges
  • Force transducers
  • Magnetic particle flaw detectors
  • Pulse generators
  • Digital voltmeters DVM
  • Hydraulic lifts
  • Piezoelectric acceleration instruments
  • Impact hammers
  • Beta gauges
  • Frequency counters
  • Creep and stress relaxation testers
  • Ductility testers
  • Sorting machines
  • Resonance acceleration instruments
  • Pi tapes
  • Return loss calibrator RLC passive component testers
  • Resistance meters
  • Laser shearography flaw detectors

Alternative Job Titles