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Automation Risk Analysis

Will “Quality Checker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Quality Checker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Quality Checker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Analyze test data, making computations as necessary, to determine test results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute usable amounts of items in shipments.

  • Position products, components, or parts for testing.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Notify supervisors or other personnel of production problems.

  • Compute defect percentages or averages, using formulas and calculators.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Collect or select samples for testing or for use as models.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

Technologies & Software

  • Data entry software
  • ChatGPT (OpenAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mistral (Mistral AI)
  • Minitab
  • Grok (xAI)
  • Nova (Amazon)
  • Tolerance analysis software
  • Apache Pig
  • Database software
  • Coordinate measuring machine software
  • Cognex Vision AI
  • Selenium
  • Gemini (Google)
  • Atlassian JIRA
  • Label inspection systems
  • SAP software
  • Microsoft Excel
  • R
  • Mastercam Design
  • Structured query language SQL
  • IBM Notes
  • Autodesk AutoCAD
  • Apache Hive
  • Verisurf Metrology
  • Cybermetrics GAGETrak
  • Microsoft SharePoint
  • Llama (Meta)
  • Qwen (Alibaba)
  • Rockwell Automation AI
  • Medical condition coding software
  • Kimi (Moonshot AI)
  • Siemens Industrial AI
  • FileMaker Pro
  • ABB AI Robotics
  • DeepSeek
  • Dassault Systemes CATIA
  • Inspection marking systems
  • Skype
  • Statistical process control SPC data collection devices
  • Data analysis software
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Sight Machine AI
  • IBM Lotus Notes
  • Mastercam computer-aided design and manufacturing software
  • Computer assisted design software
  • Microsoft Office software
  • Microsoft Access
  • Microsoft Word
  • Computer-aided inspection software
  • The MathWorks MATLAB
  • Design of experiments DOE software
  • Extensible markup language XML
  • Microsoft Outlook
  • Dassault Systemes SolidWorks
  • Microsoft Visio
  • Capacitive acceleration instruments
  • Resistivity meters
  • Ammeters
  • Environmental chambers
  • Power meters
  • Hydraulic pumps
  • Manufacturing defect analyzers MDA
  • Continuity testers
  • Radiographic flaw detectors
  • Shock testers
  • Conductivity meters
  • Resistance meters
  • Forklifts
  • Thread gauges
  • Impact toughness testers
  • Magnetic particle flaw detectors
  • Piezoelectric acceleration instruments
  • Industrial bench scales
  • Viscometers
  • Bubble leak testers
  • Sampling oscilloscopes
  • Logic test systems
  • Metallurgical microscopes
  • Sorting machines
  • Hipot testers
  • Eddy current flaw detectors
  • Optical gauges
  • Height gauges
  • Impact hammers
  • Calipers
  • Penetrant flaw detectors
  • Frequency meters
  • Function generators
  • Measuring microscopes
  • Depth gauges
  • Utrasonic flaw detectors
  • Shear testers
  • Calorimetric leak testers
  • Plotters
  • Laser shearography flaw detectors
  • Frequency counters
  • In-circuit testers
  • Fatigue testers
  • Verisurf 3Dgage
  • Null-balance acceleration instruments
  • Personal computers
  • Hardness testers
  • Overhead cranes
  • Return loss calibrator RLC passive component testers
  • Tensile testers
  • Verisurf Master3DGage
  • Pin gauges
  • Accelerometers
  • Coordinate measuring machines CMM
  • Direct current DC power testers
  • Micrometers
  • Digital voltmeters DVM
  • Color spectrometers
  • Vibration and shaker systems
  • Optical comparators
  • Beta gauges
  • Moisture meters
  • Gloss meters
  • Hydraulic lifts
  • Linear or mixed signal equipment
  • Magnetic induction acceleration instruments
  • Strain gauges
  • Plug gauges
  • Digital multimeters
  • Verisurf CMM Master
  • Printed circuit board PCB testers
  • Digital resistance meters
  • Digital resistance thermometers
  • Compression testers
  • Laser thickness gauges
  • Ductility testers
  • Multimeters
  • Pulse generators
  • Mass flow leak testers
  • Signal generators
  • Eddy current probes
  • Holographic interferometers
  • Resonance acceleration instruments
  • Force transducers
  • Backplane testers
  • Bit error rate testers BERT
  • Creep and stress relaxation testers
  • Pi tapes

Alternative Job Titles