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Automation Risk Analysis

Will “Materials Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Materials Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Materials Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Notify supervisors or other personnel of production problems.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute usable amounts of items in shipments.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Collect or select samples for testing or for use as models.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

Technologies & Software

  • The MathWorks MATLAB
  • Nova (Amazon)
  • Kimi (Moonshot AI)
  • Verisurf Metrology
  • Microsoft Excel
  • IBM Notes
  • Cybermetrics GAGETrak
  • Data analysis software
  • SAP software
  • Computer assisted design software
  • Dassault Systemes SolidWorks
  • Microsoft Word
  • Siemens Industrial AI
  • DeepSeek
  • Label inspection systems
  • Mastercam computer-aided design and manufacturing software
  • FileMaker Pro
  • Microsoft SharePoint
  • Qwen (Alibaba)
  • Computer-aided inspection software
  • Gemini (Google)
  • Microsoft Access
  • Apache Pig
  • Skype
  • Design of experiments DOE software
  • Microsoft Visio
  • R
  • Data entry software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Structured query language SQL
  • Claude (Anthropic)
  • Grok (xAI)
  • Coordinate measuring machine software
  • Extensible markup language XML
  • Mastercam Design
  • ABB AI Robotics
  • Cognex Vision AI
  • Microsoft Office software
  • Microsoft PowerPoint
  • Dassault Systemes CATIA
  • Minitab
  • Tolerance analysis software
  • Apache Hive
  • Database software
  • Llama (Meta)
  • IBM Lotus Notes
  • Inspection marking systems
  • Statistical process control SPC data collection devices
  • Selenium
  • Sight Machine AI
  • Rockwell Automation AI
  • Microsoft Outlook
  • Medical condition coding software
  • ChatGPT (OpenAI)
  • Mistral (Mistral AI)
  • Autodesk AutoCAD
  • Atlassian JIRA
  • Color spectrometers
  • Metallurgical microscopes
  • Printed circuit board PCB testers
  • Depth gauges
  • Optical gauges
  • Digital resistance thermometers
  • Resonance acceleration instruments
  • Plug gauges
  • Plotters
  • Impact toughness testers
  • Verisurf CMM Master
  • Accelerometers
  • Ammeters
  • Hydraulic lifts
  • Environmental chambers
  • Laser thickness gauges
  • Personal computers
  • Null-balance acceleration instruments
  • Backplane testers
  • In-circuit testers
  • Gloss meters
  • Power meters
  • Continuity testers
  • Industrial bench scales
  • Penetrant flaw detectors
  • Mass flow leak testers
  • Hardness testers
  • Optical comparators
  • Vibration and shaker systems
  • Logic test systems
  • Magnetic particle flaw detectors
  • Return loss calibrator RLC passive component testers
  • Linear or mixed signal equipment
  • Sorting machines
  • Beta gauges
  • Magnetic induction acceleration instruments
  • Pi tapes
  • Manufacturing defect analyzers MDA
  • Creep and stress relaxation testers
  • Resistivity meters
  • Radiographic flaw detectors
  • Height gauges
  • Frequency counters
  • Piezoelectric acceleration instruments
  • Resistance meters
  • Compression testers
  • Viscometers
  • Calipers
  • Ductility testers
  • Strain gauges
  • Hipot testers
  • Laser shearography flaw detectors
  • Verisurf Master3DGage
  • Bubble leak testers
  • Coordinate measuring machines CMM
  • Force transducers
  • Conductivity meters
  • Utrasonic flaw detectors
  • Sampling oscilloscopes
  • Verisurf 3Dgage
  • Overhead cranes
  • Digital resistance meters
  • Fatigue testers
  • Pulse generators
  • Eddy current flaw detectors
  • Forklifts
  • Digital voltmeters DVM
  • Micrometers
  • Shear testers
  • Moisture meters
  • Holographic interferometers
  • Frequency meters
  • Hydraulic pumps
  • Eddy current probes
  • Function generators
  • Digital multimeters
  • Pin gauges
  • Impact hammers
  • Shock testers
  • Capacitive acceleration instruments
  • Signal generators
  • Multimeters
  • Bit error rate testers BERT
  • Thread gauges
  • Measuring microscopes
  • Tensile testers
  • Calorimetric leak testers
  • Direct current DC power testers

Alternative Job Titles