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Automation Risk Analysis

Will “Materials Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Materials Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Materials Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Notify supervisors or other personnel of production problems.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Collect or select samples for testing or for use as models.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Position products, components, or parts for testing.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Analyze test data, making computations as necessary, to determine test results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

Technologies & Software

  • IBM Lotus Notes
  • Design of experiments DOE software
  • Inspection marking systems
  • Computer-aided inspection software
  • Nova (Amazon)
  • Microsoft Outlook
  • ABB AI Robotics
  • Dassault Systemes CATIA
  • Dassault Systemes SolidWorks
  • Llama (Meta)
  • Microsoft Access
  • Database software
  • Structured query language SQL
  • Microsoft PowerPoint
  • Microsoft Word
  • Microsoft Excel
  • Microsoft Visio
  • DeepSeek
  • Coordinate measuring machine software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Gemini (Google)
  • Minitab
  • Label inspection systems
  • Apache Pig
  • SAP software
  • Data analysis software
  • Microsoft SharePoint
  • Mastercam computer-aided design and manufacturing software
  • Skype
  • Siemens Industrial AI
  • Apache Hive
  • Atlassian JIRA
  • Statistical process control SPC data collection devices
  • Tolerance analysis software
  • Autodesk AutoCAD
  • IBM Notes
  • Mastercam Design
  • Microsoft Office software
  • Computer assisted design software
  • The MathWorks MATLAB
  • Medical condition coding software
  • Verisurf Metrology
  • Cognex Vision AI
  • Kimi (Moonshot AI)
  • Sight Machine AI
  • Cybermetrics GAGETrak
  • Claude (Anthropic)
  • Mistral (Mistral AI)
  • FileMaker Pro
  • R
  • Grok (xAI)
  • ChatGPT (OpenAI)
  • Data entry software
  • Extensible markup language XML
  • Rockwell Automation AI
  • Qwen (Alibaba)
  • Selenium
  • Ammeters
  • Calorimetric leak testers
  • Null-balance acceleration instruments
  • Measuring microscopes
  • Personal computers
  • Hydraulic pumps
  • Conductivity meters
  • Shock testers
  • Impact toughness testers
  • Digital voltmeters DVM
  • Resistivity meters
  • Digital resistance meters
  • Fatigue testers
  • Vibration and shaker systems
  • Magnetic particle flaw detectors
  • Manufacturing defect analyzers MDA
  • Holographic interferometers
  • Verisurf Master3DGage
  • Printed circuit board PCB testers
  • Height gauges
  • Pin gauges
  • Linear or mixed signal equipment
  • Continuity testers
  • Metallurgical microscopes
  • Frequency counters
  • Force transducers
  • Shear testers
  • Overhead cranes
  • Mass flow leak testers
  • Environmental chambers
  • Backplane testers
  • Eddy current flaw detectors
  • Gloss meters
  • Calipers
  • Ductility testers
  • Radiographic flaw detectors
  • Pulse generators
  • Utrasonic flaw detectors
  • Verisurf CMM Master
  • Plug gauges
  • Piezoelectric acceleration instruments
  • Hydraulic lifts
  • Compression testers
  • Forklifts
  • Pi tapes
  • Signal generators
  • Multimeters
  • Return loss calibrator RLC passive component testers
  • Laser thickness gauges
  • Depth gauges
  • Viscometers
  • Capacitive acceleration instruments
  • Verisurf 3Dgage
  • Optical comparators
  • Digital resistance thermometers
  • Resonance acceleration instruments
  • Laser shearography flaw detectors
  • Bit error rate testers BERT
  • Sampling oscilloscopes
  • Direct current DC power testers
  • Accelerometers
  • Resistance meters
  • Digital multimeters
  • Industrial bench scales
  • Logic test systems
  • Hardness testers
  • Eddy current probes
  • Strain gauges
  • Frequency meters
  • Function generators
  • Sorting machines
  • Micrometers
  • Creep and stress relaxation testers
  • Beta gauges
  • Penetrant flaw detectors
  • Magnetic induction acceleration instruments
  • Moisture meters
  • Coordinate measuring machines CMM
  • Tensile testers
  • Thread gauges
  • Hipot testers
  • Optical gauges
  • Color spectrometers
  • Impact hammers
  • Plotters
  • Power meters
  • In-circuit testers
  • Bubble leak testers

Alternative Job Titles