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Automation Risk Analysis

Will “Materials Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Materials Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Materials Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Analyze test data, making computations as necessary, to determine test results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Notify supervisors or other personnel of production problems.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Collect or select samples for testing or for use as models.

  • Recommend necessary corrective actions, based on inspection results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

Technologies & Software

  • Dassault Systemes CATIA
  • Skype
  • The MathWorks MATLAB
  • DeepSeek
  • R
  • Data entry software
  • Claude (Anthropic)
  • Microsoft Excel
  • Apache Hive
  • Mastercam computer-aided design and manufacturing software
  • Grok (xAI)
  • Inspection marking systems
  • Kimi (Moonshot AI)
  • Extensible markup language XML
  • Apache Pig
  • Mastercam Design
  • Gemini (Google)
  • Llama (Meta)
  • Computer assisted design software
  • Microsoft Access
  • Data analysis software
  • Atlassian JIRA
  • Mistral (Mistral AI)
  • Microsoft Office software
  • Minitab
  • Rockwell Automation AI
  • IBM Notes
  • Microsoft Word
  • Label inspection systems
  • ChatGPT (OpenAI)
  • Medical condition coding software
  • Microsoft SharePoint
  • Siemens Industrial AI
  • Dassault Systemes SolidWorks
  • Database software
  • Design of experiments DOE software
  • Microsoft Visio
  • Structured query language SQL
  • IBM Lotus Notes
  • Coordinate measuring machine software
  • Computer-aided inspection software
  • ABB AI Robotics
  • Nova (Amazon)
  • Verisurf Metrology
  • Cybermetrics GAGETrak
  • Qwen (Alibaba)
  • Microsoft PowerPoint
  • Cognex Vision AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Outlook
  • Selenium
  • Sight Machine AI
  • FileMaker Pro
  • Tolerance analysis software
  • SAP software
  • Autodesk AutoCAD
  • Statistical process control SPC data collection devices
  • Thread gauges
  • Calorimetric leak testers
  • Verisurf Master3DGage
  • Digital multimeters
  • Strain gauges
  • Verisurf 3Dgage
  • Industrial bench scales
  • Measuring microscopes
  • Power meters
  • Utrasonic flaw detectors
  • Depth gauges
  • Moisture meters
  • Hydraulic pumps
  • Tensile testers
  • Conductivity meters
  • Fatigue testers
  • Multimeters
  • Bit error rate testers BERT
  • Digital voltmeters DVM
  • Digital resistance meters
  • Manufacturing defect analyzers MDA
  • Capacitive acceleration instruments
  • Holographic interferometers
  • Linear or mixed signal equipment
  • Laser shearography flaw detectors
  • Pulse generators
  • Verisurf CMM Master
  • Radiographic flaw detectors
  • Direct current DC power testers
  • Shock testers
  • Null-balance acceleration instruments
  • Resonance acceleration instruments
  • Impact hammers
  • Shear testers
  • Beta gauges
  • Backplane testers
  • Ammeters
  • Logic test systems
  • Frequency meters
  • Force transducers
  • Impact toughness testers
  • Return loss calibrator RLC passive component testers
  • Vibration and shaker systems
  • Hydraulic lifts
  • Plug gauges
  • Magnetic induction acceleration instruments
  • Gloss meters
  • Micrometers
  • Hipot testers
  • Optical comparators
  • Signal generators
  • Accelerometers
  • Sorting machines
  • Laser thickness gauges
  • Calipers
  • Personal computers
  • Resistance meters
  • Plotters
  • In-circuit testers
  • Penetrant flaw detectors
  • Hardness testers
  • Creep and stress relaxation testers
  • Function generators
  • Compression testers
  • Forklifts
  • Optical gauges
  • Metallurgical microscopes
  • Magnetic particle flaw detectors
  • Bubble leak testers
  • Ductility testers
  • Color spectrometers
  • Eddy current flaw detectors
  • Digital resistance thermometers
  • Mass flow leak testers
  • Pin gauges
  • Printed circuit board PCB testers
  • Height gauges
  • Piezoelectric acceleration instruments
  • Environmental chambers
  • Frequency counters
  • Overhead cranes
  • Resistivity meters
  • Coordinate measuring machines CMM
  • Pi tapes
  • Viscometers
  • Continuity testers
  • Eddy current probes
  • Sampling oscilloscopes

Alternative Job Titles