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Automation Risk Analysis

Will “Block Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Block Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Block Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Position products, components, or parts for testing.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Notify supervisors or other personnel of production problems.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute usable amounts of items in shipments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Analyze test data, making computations as necessary, to determine test results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

Technologies & Software

  • Wilcox Associates PC-DMIS Inspection Planner
  • Cognex Vision AI
  • ABB AI Robotics
  • Selenium
  • FileMaker Pro
  • Extensible markup language XML
  • Microsoft Word
  • Statistical process control SPC data collection devices
  • Verisurf Metrology
  • Apache Pig
  • Dassault Systemes CATIA
  • Structured query language SQL
  • Kimi (Moonshot AI)
  • Mistral (Mistral AI)
  • Computer-aided inspection software
  • The MathWorks MATLAB
  • IBM Lotus Notes
  • Grok (xAI)
  • Microsoft PowerPoint
  • Autodesk AutoCAD
  • Microsoft SharePoint
  • Data entry software
  • Computer assisted design software
  • Mastercam computer-aided design and manufacturing software
  • Design of experiments DOE software
  • Microsoft Office software
  • Gemini (Google)
  • Claude (Anthropic)
  • Microsoft Access
  • IBM Notes
  • Rockwell Automation AI
  • Nova (Amazon)
  • DeepSeek
  • Apache Hive
  • Cybermetrics GAGETrak
  • Llama (Meta)
  • SAP software
  • Atlassian JIRA
  • Siemens Industrial AI
  • Microsoft Outlook
  • Label inspection systems
  • Skype
  • R
  • Data analysis software
  • Medical condition coding software
  • Tolerance analysis software
  • Inspection marking systems
  • Minitab
  • ChatGPT (OpenAI)
  • Sight Machine AI
  • Microsoft Excel
  • Coordinate measuring machine software
  • Microsoft Visio
  • Database software
  • Qwen (Alibaba)
  • Dassault Systemes SolidWorks
  • Mastercam Design
  • Magnetic particle flaw detectors
  • Digital voltmeters DVM
  • Hydraulic pumps
  • Beta gauges
  • Signal generators
  • In-circuit testers
  • Bit error rate testers BERT
  • Environmental chambers
  • Utrasonic flaw detectors
  • Piezoelectric acceleration instruments
  • Printed circuit board PCB testers
  • Impact toughness testers
  • Return loss calibrator RLC passive component testers
  • Resonance acceleration instruments
  • Hydraulic lifts
  • Sampling oscilloscopes
  • Manufacturing defect analyzers MDA
  • Bubble leak testers
  • Plug gauges
  • Resistance meters
  • Laser thickness gauges
  • Verisurf CMM Master
  • Calipers
  • Force transducers
  • Depth gauges
  • Linear or mixed signal equipment
  • Digital multimeters
  • Pin gauges
  • Direct current DC power testers
  • Conductivity meters
  • Laser shearography flaw detectors
  • Accelerometers
  • Mass flow leak testers
  • Verisurf 3Dgage
  • Capacitive acceleration instruments
  • Fatigue testers
  • Ductility testers
  • Pi tapes
  • Eddy current flaw detectors
  • Sorting machines
  • Viscometers
  • Continuity testers
  • Frequency counters
  • Hipot testers
  • Tensile testers
  • Null-balance acceleration instruments
  • Penetrant flaw detectors
  • Ammeters
  • Logic test systems
  • Vibration and shaker systems
  • Height gauges
  • Backplane testers
  • Eddy current probes
  • Pulse generators
  • Radiographic flaw detectors
  • Holographic interferometers
  • Compression testers
  • Thread gauges
  • Strain gauges
  • Color spectrometers
  • Function generators
  • Metallurgical microscopes
  • Power meters
  • Shock testers
  • Multimeters
  • Magnetic induction acceleration instruments
  • Forklifts
  • Gloss meters
  • Micrometers
  • Personal computers
  • Optical gauges
  • Digital resistance thermometers
  • Calorimetric leak testers
  • Plotters
  • Impact hammers
  • Hardness testers
  • Verisurf Master3DGage
  • Creep and stress relaxation testers
  • Overhead cranes
  • Optical comparators
  • Measuring microscopes
  • Digital resistance meters
  • Shear testers
  • Industrial bench scales
  • Coordinate measuring machines CMM
  • Moisture meters
  • Resistivity meters
  • Frequency meters

Alternative Job Titles