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Automation Risk Analysis

Will “Load-Test Mechanic” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Load-Test Mechanic” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Load-Test Mechanic” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Collect or select samples for testing or for use as models.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Position products, components, or parts for testing.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Recommend necessary corrective actions, based on inspection results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute usable amounts of items in shipments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

Technologies & Software

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  • Verisurf Metrology
  • Dassault Systemes CATIA
  • Label inspection systems
  • Selenium
  • Microsoft PowerPoint
  • Microsoft Access
  • Minitab
  • Database software
  • Structured query language SQL
  • Tolerance analysis software
  • Autodesk AutoCAD
  • Dassault Systemes SolidWorks
  • Atlassian JIRA
  • SAP software
  • Microsoft Visio
  • Microsoft Word
  • Microsoft SharePoint
  • Microsoft Outlook
  • Extensible markup language XML
  • DeepSeek
  • Inspection marking systems
  • Design of experiments DOE software
  • Computer assisted design software
  • Cybermetrics GAGETrak
  • R
  • Kimi (Moonshot AI)
  • FileMaker Pro
  • Llama (Meta)
  • Siemens Industrial AI
  • IBM Lotus Notes
  • Computer-aided inspection software
  • IBM Notes
  • ChatGPT (OpenAI)
  • Sight Machine AI
  • Mastercam computer-aided design and manufacturing software
  • Cognex Vision AI
  • Medical condition coding software
  • Rockwell Automation AI
  • Qwen (Alibaba)
  • Coordinate measuring machine software
  • Data entry software
  • Mistral (Mistral AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Pig
  • Statistical process control SPC data collection devices
  • ABB AI Robotics
  • Microsoft Excel
  • Overhead cranes
  • Environmental chambers
  • Frequency counters
  • Digital voltmeters DVM
  • Height gauges
  • Eddy current flaw detectors
  • Function generators
  • Fatigue testers
  • Bubble leak testers
  • Mass flow leak testers
  • Null-balance acceleration instruments
  • Continuity testers
  • Utrasonic flaw detectors
  • Conductivity meters
  • Color spectrometers
  • Power meters
  • Strain gauges
  • Force transducers
  • Magnetic particle flaw detectors
  • Shear testers
  • Hydraulic pumps
  • Depth gauges
  • Resonance acceleration instruments
  • Resistance meters
  • Sampling oscilloscopes
  • Calipers
  • Personal computers
  • Pin gauges
  • Laser thickness gauges
  • Digital multimeters
  • Impact hammers
  • Moisture meters
  • Micrometers
  • Verisurf Master3DGage
  • Hipot testers
  • Frequency meters
  • Optical gauges
  • Measuring microscopes
  • Compression testers
  • Bit error rate testers BERT
  • Sorting machines
  • Creep and stress relaxation testers
  • Accelerometers
  • Signal generators
  • Laser shearography flaw detectors
  • Verisurf 3Dgage
  • Multimeters
  • Plug gauges
  • Metallurgical microscopes
  • Holographic interferometers
  • Thread gauges
  • Pulse generators
  • Verisurf CMM Master
  • Forklifts
  • Backplane testers
  • Resistivity meters
  • Printed circuit board PCB testers
  • Plotters
  • Eddy current probes
  • Return loss calibrator RLC passive component testers
  • Hardness testers
  • Magnetic induction acceleration instruments
  • Manufacturing defect analyzers MDA
  • Linear or mixed signal equipment
  • Digital resistance thermometers
  • Radiographic flaw detectors
  • Beta gauges
  • Ammeters
  • Calorimetric leak testers
  • Hydraulic lifts
  • Tensile testers
  • Viscometers
  • Piezoelectric acceleration instruments
  • Logic test systems
  • Penetrant flaw detectors
  • Direct current DC power testers
  • Coordinate measuring machines CMM
  • Gloss meters
  • Digital resistance meters
  • In-circuit testers
  • Capacitive acceleration instruments
  • Ductility testers
  • Optical comparators
  • Pi tapes
  • Vibration and shaker systems
  • Industrial bench scales
  • Impact toughness testers
  • Shock testers

Alternative Job Titles