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Automation Risk Analysis

Will “Load-Test Mechanic” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Load-Test Mechanic” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Load-Test Mechanic” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Notify supervisors or other personnel of production problems.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Position products, components, or parts for testing.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Collect or select samples for testing or for use as models.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Recommend necessary corrective actions, based on inspection results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute usable amounts of items in shipments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

Technologies & Software

  • Microsoft SharePoint
  • Dassault Systemes SolidWorks
  • Computer assisted design software
  • Structured query language SQL
  • Llama (Meta)
  • Database software
  • SAP software
  • Nova (Amazon)
  • DeepSeek
  • Cognex Vision AI
  • The MathWorks MATLAB
  • Microsoft Outlook
  • Apache Pig
  • Data analysis software
  • Rockwell Automation AI
  • Siemens Industrial AI
  • Coordinate measuring machine software
  • Grok (xAI)
  • IBM Notes
  • Inspection marking systems
  • Statistical process control SPC data collection devices
  • Verisurf Metrology
  • ABB AI Robotics
  • Cybermetrics GAGETrak
  • Wilcox Associates PC-DMIS Inspection Planner
  • Tolerance analysis software
  • ChatGPT (OpenAI)
  • Claude (Anthropic)
  • Minitab
  • Data entry software
  • Gemini (Google)
  • Sight Machine AI
  • Autodesk AutoCAD
  • Design of experiments DOE software
  • Microsoft PowerPoint
  • Qwen (Alibaba)
  • Dassault Systemes CATIA
  • Skype
  • IBM Lotus Notes
  • Microsoft Office software
  • Mastercam computer-aided design and manufacturing software
  • Medical condition coding software
  • Extensible markup language XML
  • Microsoft Excel
  • Microsoft Word
  • Atlassian JIRA
  • FileMaker Pro
  • Selenium
  • Label inspection systems
  • Microsoft Visio
  • Mastercam Design
  • Computer-aided inspection software
  • Apache Hive
  • Microsoft Access
  • R
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • Power meters
  • Function generators
  • Thread gauges
  • Impact hammers
  • Penetrant flaw detectors
  • Frequency counters
  • Printed circuit board PCB testers
  • Tensile testers
  • Industrial bench scales
  • Accelerometers
  • Measuring microscopes
  • Impact toughness testers
  • Vibration and shaker systems
  • Holographic interferometers
  • Compression testers
  • Bubble leak testers
  • Color spectrometers
  • Eddy current flaw detectors
  • Calipers
  • Eddy current probes
  • Personal computers
  • Null-balance acceleration instruments
  • Mass flow leak testers
  • Gloss meters
  • Sampling oscilloscopes
  • Direct current DC power testers
  • Sorting machines
  • Frequency meters
  • Ammeters
  • Multimeters
  • Bit error rate testers BERT
  • Ductility testers
  • Coordinate measuring machines CMM
  • Beta gauges
  • Magnetic induction acceleration instruments
  • Creep and stress relaxation testers
  • Magnetic particle flaw detectors
  • Resistance meters
  • Depth gauges
  • Plotters
  • Optical comparators
  • Digital resistance thermometers
  • Metallurgical microscopes
  • Height gauges
  • Laser shearography flaw detectors
  • Digital multimeters
  • Laser thickness gauges
  • Pi tapes
  • Backplane testers
  • Hipot testers
  • Moisture meters
  • Verisurf 3Dgage
  • Plug gauges
  • Shear testers
  • Verisurf Master3DGage
  • Environmental chambers
  • Resistivity meters
  • Resonance acceleration instruments
  • Pin gauges
  • Shock testers
  • Forklifts
  • Micrometers
  • Force transducers
  • Continuity testers
  • In-circuit testers
  • Digital resistance meters
  • Optical gauges
  • Calorimetric leak testers
  • Manufacturing defect analyzers MDA
  • Linear or mixed signal equipment
  • Logic test systems
  • Radiographic flaw detectors
  • Viscometers
  • Signal generators
  • Hydraulic lifts
  • Hydraulic pumps
  • Strain gauges
  • Pulse generators
  • Hardness testers
  • Utrasonic flaw detectors
  • Digital voltmeters DVM
  • Fatigue testers
  • Return loss calibrator RLC passive component testers
  • Capacitive acceleration instruments
  • Piezoelectric acceleration instruments
  • Overhead cranes
  • Conductivity meters
  • Verisurf CMM Master

Alternative Job Titles