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Automation Risk Analysis

Will “Coal Grader” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Coal Grader” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Coal Grader” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Notify supervisors or other personnel of production problems.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • Siemens Industrial AI
  • Apache Hive
  • Mastercam Design
  • Llama (Meta)
  • Microsoft SharePoint
  • Microsoft Excel
  • Computer assisted design software
  • Nova (Amazon)
  • Data entry software
  • Cybermetrics GAGETrak
  • The MathWorks MATLAB
  • Dassault Systemes SolidWorks
  • Tolerance analysis software
  • IBM Lotus Notes
  • Autodesk AutoCAD
  • Structured query language SQL
  • Apache Pig
  • ChatGPT (OpenAI)
  • Data analysis software
  • Label inspection systems
  • ABB AI Robotics
  • Microsoft Visio
  • Cognex Vision AI
  • R
  • Grok (xAI)
  • IBM Notes
  • Dassault Systemes CATIA
  • Computer-aided inspection software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Access
  • SAP software
  • FileMaker Pro
  • Gemini (Google)
  • Selenium
  • Minitab
  • Inspection marking systems
  • Microsoft Word
  • Qwen (Alibaba)
  • Claude (Anthropic)
  • Medical condition coding software
  • Sight Machine AI
  • Database software
  • Microsoft PowerPoint
  • Mistral (Mistral AI)
  • DeepSeek
  • Design of experiments DOE software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Verisurf Metrology
  • Rockwell Automation AI
  • Microsoft Office software
  • Kimi (Moonshot AI)
  • Coordinate measuring machine software
  • Microsoft Outlook
  • Skype
  • Extensible markup language XML
  • Statistical process control SPC data collection devices
  • Atlassian JIRA
  • Holographic interferometers
  • Personal computers
  • Impact toughness testers
  • Digital resistance thermometers
  • Eddy current flaw detectors
  • Frequency meters
  • Measuring microscopes
  • Mass flow leak testers
  • Compression testers
  • Magnetic particle flaw detectors
  • Pi tapes
  • Tensile testers
  • Creep and stress relaxation testers
  • Resonance acceleration instruments
  • Bit error rate testers BERT
  • Accelerometers
  • Capacitive acceleration instruments
  • Laser thickness gauges
  • Shear testers
  • Industrial bench scales
  • Hardness testers
  • Pin gauges
  • Function generators
  • Strain gauges
  • Sorting machines
  • Beta gauges
  • Resistance meters
  • Resistivity meters
  • Height gauges
  • Digital multimeters
  • In-circuit testers
  • Moisture meters
  • Hydraulic lifts
  • Manufacturing defect analyzers MDA
  • Conductivity meters
  • Thread gauges
  • Pulse generators
  • Verisurf CMM Master
  • Penetrant flaw detectors
  • Optical gauges
  • Direct current DC power testers
  • Color spectrometers
  • Sampling oscilloscopes
  • Vibration and shaker systems
  • Printed circuit board PCB testers
  • Hipot testers
  • Multimeters
  • Ductility testers
  • Overhead cranes
  • Radiographic flaw detectors
  • Verisurf 3Dgage
  • Plug gauges
  • Coordinate measuring machines CMM
  • Calorimetric leak testers
  • Plotters
  • Verisurf Master3DGage
  • Signal generators
  • Viscometers
  • Magnetic induction acceleration instruments
  • Laser shearography flaw detectors
  • Metallurgical microscopes
  • Piezoelectric acceleration instruments
  • Impact hammers
  • Digital resistance meters
  • Digital voltmeters DVM
  • Return loss calibrator RLC passive component testers
  • Calipers
  • Frequency counters
  • Forklifts
  • Logic test systems
  • Hydraulic pumps
  • Optical comparators
  • Ammeters
  • Gloss meters
  • Linear or mixed signal equipment
  • Bubble leak testers
  • Utrasonic flaw detectors
  • Backplane testers
  • Force transducers
  • Continuity testers
  • Power meters
  • Shock testers
  • Depth gauges
  • Eddy current probes
  • Micrometers
  • Environmental chambers
  • Fatigue testers
  • Null-balance acceleration instruments

Alternative Job Titles