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Automation Risk Analysis

Will “Coal Grader” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Coal Grader” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Coal Grader” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

Technologies & Software

  • Statistical process control SPC data collection devices
  • Medical condition coding software
  • Inspection marking systems
  • Gemini (Google)
  • Siemens Industrial AI
  • Structured query language SQL
  • Data entry software
  • Microsoft Excel
  • Apache Hive
  • R
  • Microsoft PowerPoint
  • SAP software
  • Dassault Systemes SolidWorks
  • Cognex Vision AI
  • Minitab
  • Coordinate measuring machine software
  • Microsoft Access
  • Tolerance analysis software
  • Apache Pig
  • Grok (xAI)
  • Verisurf Metrology
  • Microsoft Word
  • Nova (Amazon)
  • Label inspection systems
  • Design of experiments DOE software
  • Atlassian JIRA
  • Dassault Systemes CATIA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Qwen (Alibaba)
  • Autodesk AutoCAD
  • DeepSeek
  • Selenium
  • Rockwell Automation AI
  • Microsoft Office software
  • Sight Machine AI
  • Mistral (Mistral AI)
  • Cybermetrics GAGETrak
  • ChatGPT (OpenAI)
  • Mastercam Design
  • Microsoft Visio
  • IBM Notes
  • Data analysis software
  • FileMaker Pro
  • IBM Lotus Notes
  • Extensible markup language XML
  • Claude (Anthropic)
  • Skype
  • Computer assisted design software
  • Mastercam computer-aided design and manufacturing software
  • Llama (Meta)
  • Microsoft SharePoint
  • ABB AI Robotics
  • Kimi (Moonshot AI)
  • The MathWorks MATLAB
  • Microsoft Outlook
  • Computer-aided inspection software
  • Database software
  • Conductivity meters
  • Strain gauges
  • Measuring microscopes
  • Sampling oscilloscopes
  • Bubble leak testers
  • Accelerometers
  • Plug gauges
  • Shear testers
  • Pulse generators
  • Frequency meters
  • Overhead cranes
  • Tensile testers
  • Magnetic particle flaw detectors
  • Metallurgical microscopes
  • Ductility testers
  • Sorting machines
  • Hipot testers
  • Mass flow leak testers
  • Vibration and shaker systems
  • Resistivity meters
  • Digital resistance thermometers
  • Eddy current flaw detectors
  • Personal computers
  • Laser thickness gauges
  • Pi tapes
  • Magnetic induction acceleration instruments
  • Capacitive acceleration instruments
  • Environmental chambers
  • Forklifts
  • Industrial bench scales
  • Fatigue testers
  • Impact hammers
  • Utrasonic flaw detectors
  • Digital multimeters
  • Hardness testers
  • Coordinate measuring machines CMM
  • Piezoelectric acceleration instruments
  • Resonance acceleration instruments
  • Viscometers
  • Creep and stress relaxation testers
  • Ammeters
  • Impact toughness testers
  • Depth gauges
  • Radiographic flaw detectors
  • Verisurf Master3DGage
  • Direct current DC power testers
  • Manufacturing defect analyzers MDA
  • Resistance meters
  • Height gauges
  • Logic test systems
  • Color spectrometers
  • Function generators
  • Compression testers
  • Bit error rate testers BERT
  • Calipers
  • Moisture meters
  • Frequency counters
  • Calorimetric leak testers
  • Gloss meters
  • Holographic interferometers
  • Eddy current probes
  • Force transducers
  • Verisurf CMM Master
  • Beta gauges
  • Signal generators
  • In-circuit testers
  • Hydraulic pumps
  • Penetrant flaw detectors
  • Shock testers
  • Micrometers
  • Laser shearography flaw detectors
  • Backplane testers
  • Plotters
  • Pin gauges
  • Return loss calibrator RLC passive component testers
  • Linear or mixed signal equipment
  • Digital voltmeters DVM
  • Optical comparators
  • Thread gauges
  • Optical gauges
  • Null-balance acceleration instruments
  • Multimeters
  • Digital resistance meters
  • Verisurf 3Dgage
  • Continuity testers
  • Hydraulic lifts
  • Printed circuit board PCB testers
  • Power meters

Alternative Job Titles