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Automation Risk Analysis

Will “Gauge and Instrument Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Gauge and Instrument Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Gauge and Instrument Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute usable amounts of items in shipments.

  • Position products, components, or parts for testing.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

Technologies & Software

  • FileMaker Pro
  • IBM Notes
  • Microsoft Office software
  • Extensible markup language XML
  • Data analysis software
  • Design of experiments DOE software
  • Cybermetrics GAGETrak
  • Microsoft Access
  • Dassault Systemes SolidWorks
  • IBM Lotus Notes
  • Microsoft SharePoint
  • Coordinate measuring machine software
  • Mastercam computer-aided design and manufacturing software
  • Claude (Anthropic)
  • Mistral (Mistral AI)
  • Minitab
  • Cognex Vision AI
  • Selenium
  • ABB AI Robotics
  • Database software
  • ChatGPT (OpenAI)
  • Medical condition coding software
  • Skype
  • Wilcox Associates PC-DMIS Inspection Planner
  • Autodesk AutoCAD
  • Microsoft PowerPoint
  • Apache Pig
  • Kimi (Moonshot AI)
  • Dassault Systemes CATIA
  • The MathWorks MATLAB
  • Sight Machine AI
  • Nova (Amazon)
  • Siemens Industrial AI
  • Qwen (Alibaba)
  • Inspection marking systems
  • Microsoft Outlook
  • Grok (xAI)
  • Mastercam Design
  • Label inspection systems
  • Microsoft Excel
  • Computer-aided inspection software
  • Tolerance analysis software
  • Llama (Meta)
  • Computer assisted design software
  • Microsoft Word
  • Verisurf Metrology
  • Rockwell Automation AI
  • Atlassian JIRA
  • Structured query language SQL
  • SAP software
  • Microsoft Visio
  • R
  • Data entry software
  • Gemini (Google)
  • DeepSeek
  • Apache Hive
  • Statistical process control SPC data collection devices
  • Printed circuit board PCB testers
  • Radiographic flaw detectors
  • Strain gauges
  • Pulse generators
  • Fatigue testers
  • Measuring microscopes
  • Manufacturing defect analyzers MDA
  • Mass flow leak testers
  • Direct current DC power testers
  • Laser thickness gauges
  • Utrasonic flaw detectors
  • Sorting machines
  • Micrometers
  • Resistance meters
  • Capacitive acceleration instruments
  • Logic test systems
  • Bubble leak testers
  • Force transducers
  • Holographic interferometers
  • Personal computers
  • Moisture meters
  • Eddy current flaw detectors
  • Verisurf Master3DGage
  • Resistivity meters
  • Resonance acceleration instruments
  • Optical gauges
  • Ammeters
  • Hydraulic pumps
  • Shear testers
  • Verisurf CMM Master
  • Accelerometers
  • Bit error rate testers BERT
  • Viscometers
  • Optical comparators
  • Frequency counters
  • Metallurgical microscopes
  • Digital resistance meters
  • Digital voltmeters DVM
  • Impact toughness testers
  • Magnetic induction acceleration instruments
  • Sampling oscilloscopes
  • Power meters
  • Impact hammers
  • Pi tapes
  • Hipot testers
  • Plug gauges
  • Industrial bench scales
  • Null-balance acceleration instruments
  • Plotters
  • Function generators
  • Overhead cranes
  • Conductivity meters
  • Color spectrometers
  • Coordinate measuring machines CMM
  • Calipers
  • Multimeters
  • Shock testers
  • Gloss meters
  • Forklifts
  • Digital multimeters
  • Eddy current probes
  • Signal generators
  • Piezoelectric acceleration instruments
  • Compression testers
  • Ductility testers
  • Digital resistance thermometers
  • Return loss calibrator RLC passive component testers
  • Thread gauges
  • Calorimetric leak testers
  • Continuity testers
  • Creep and stress relaxation testers
  • Penetrant flaw detectors
  • Height gauges
  • In-circuit testers
  • Magnetic particle flaw detectors
  • Tensile testers
  • Vibration and shaker systems
  • Frequency meters
  • Pin gauges
  • Hydraulic lifts
  • Backplane testers
  • Laser shearography flaw detectors
  • Linear or mixed signal equipment
  • Environmental chambers
  • Beta gauges
  • Depth gauges
  • Hardness testers
  • Verisurf 3Dgage

Alternative Job Titles