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Automation Risk Analysis

Will “Gauge and Instrument Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Gauge and Instrument Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Gauge and Instrument Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute usable amounts of items in shipments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

Technologies & Software

  • Inspection marking systems
  • Microsoft PowerPoint
  • Label inspection systems
  • Database software
  • R
  • Nova (Amazon)
  • Cybermetrics GAGETrak
  • Computer assisted design software
  • Microsoft Access
  • Microsoft Word
  • Minitab
  • Medical condition coding software
  • Microsoft SharePoint
  • IBM Lotus Notes
  • Mastercam computer-aided design and manufacturing software
  • Siemens Industrial AI
  • Atlassian JIRA
  • Selenium
  • Autodesk AutoCAD
  • Microsoft Office software
  • Extensible markup language XML
  • Qwen (Alibaba)
  • SAP software
  • Sight Machine AI
  • IBM Notes
  • ABB AI Robotics
  • Verisurf Metrology
  • Tolerance analysis software
  • Cognex Vision AI
  • Kimi (Moonshot AI)
  • Mastercam Design
  • Computer-aided inspection software
  • Apache Hive
  • Rockwell Automation AI
  • Data analysis software
  • Microsoft Excel
  • Gemini (Google)
  • Grok (xAI)
  • Design of experiments DOE software
  • Claude (Anthropic)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Skype
  • Mistral (Mistral AI)
  • Coordinate measuring machine software
  • Llama (Meta)
  • Statistical process control SPC data collection devices
  • The MathWorks MATLAB
  • Dassault Systemes CATIA
  • Microsoft Visio
  • Data entry software
  • ChatGPT (OpenAI)
  • DeepSeek
  • Dassault Systemes SolidWorks
  • Structured query language SQL
  • Microsoft Outlook
  • FileMaker Pro
  • Apache Pig
  • Return loss calibrator RLC passive component testers
  • Accelerometers
  • Hipot testers
  • Printed circuit board PCB testers
  • Vibration and shaker systems
  • Signal generators
  • Backplane testers
  • Plug gauges
  • Verisurf CMM Master
  • Digital resistance meters
  • Pin gauges
  • Function generators
  • Logic test systems
  • Metallurgical microscopes
  • Laser thickness gauges
  • Depth gauges
  • Force transducers
  • Pulse generators
  • Pi tapes
  • Coordinate measuring machines CMM
  • Linear or mixed signal equipment
  • Digital resistance thermometers
  • Digital voltmeters DVM
  • Color spectrometers
  • Environmental chambers
  • Overhead cranes
  • Verisurf Master3DGage
  • Strain gauges
  • Frequency meters
  • Creep and stress relaxation testers
  • Magnetic particle flaw detectors
  • Impact hammers
  • Capacitive acceleration instruments
  • Forklifts
  • Resistivity meters
  • Sampling oscilloscopes
  • In-circuit testers
  • Magnetic induction acceleration instruments
  • Calorimetric leak testers
  • Resonance acceleration instruments
  • Viscometers
  • Thread gauges
  • Verisurf 3Dgage
  • Ductility testers
  • Hydraulic pumps
  • Plotters
  • Sorting machines
  • Digital multimeters
  • Hydraulic lifts
  • Micrometers
  • Compression testers
  • Resistance meters
  • Ammeters
  • Penetrant flaw detectors
  • Frequency counters
  • Bubble leak testers
  • Eddy current flaw detectors
  • Optical gauges
  • Tensile testers
  • Impact toughness testers
  • Piezoelectric acceleration instruments
  • Beta gauges
  • Shear testers
  • Mass flow leak testers
  • Calipers
  • Measuring microscopes
  • Utrasonic flaw detectors
  • Conductivity meters
  • Shock testers
  • Radiographic flaw detectors
  • Bit error rate testers BERT
  • Power meters
  • Height gauges
  • Null-balance acceleration instruments
  • Industrial bench scales
  • Personal computers
  • Holographic interferometers
  • Optical comparators
  • Fatigue testers
  • Moisture meters
  • Laser shearography flaw detectors
  • Continuity testers
  • Eddy current probes
  • Hardness testers
  • Multimeters
  • Direct current DC power testers
  • Gloss meters
  • Manufacturing defect analyzers MDA

Alternative Job Titles