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Automation Risk Analysis

Will “Condenser Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Condenser Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Condenser Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

  • Analyze test data, making computations as necessary, to determine test results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Autodesk AutoCAD
  • Dassault Systemes SolidWorks
  • DeepSeek
  • IBM Lotus Notes
  • Data entry software
  • Tolerance analysis software
  • Microsoft Excel
  • Database software
  • FileMaker Pro
  • Dassault Systemes CATIA
  • Microsoft Word
  • Statistical process control SPC data collection devices
  • Label inspection systems
  • ChatGPT (OpenAI)
  • Rockwell Automation AI
  • Kimi (Moonshot AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft SharePoint
  • Microsoft Office software
  • R
  • Computer-aided inspection software
  • Sight Machine AI
  • Data analysis software
  • IBM Notes
  • Cybermetrics GAGETrak
  • Siemens Industrial AI
  • Structured query language SQL
  • Grok (xAI)
  • Cognex Vision AI
  • Skype
  • Inspection marking systems
  • Design of experiments DOE software
  • Extensible markup language XML
  • Apache Pig
  • Gemini (Google)
  • Microsoft Access
  • Mistral (Mistral AI)
  • Verisurf Metrology
  • Microsoft Visio
  • Mastercam Design
  • Claude (Anthropic)
  • Medical condition coding software
  • Llama (Meta)
  • Nova (Amazon)
  • Computer assisted design software
  • Qwen (Alibaba)
  • ABB AI Robotics
  • Microsoft Outlook
  • SAP software
  • Microsoft PowerPoint
  • Apache Hive
  • Minitab
  • Mastercam computer-aided design and manufacturing software
  • Coordinate measuring machine software
  • Selenium
  • Atlassian JIRA
  • The MathWorks MATLAB
  • Utrasonic flaw detectors
  • Accelerometers
  • Continuity testers
  • Compression testers
  • Multimeters
  • Color spectrometers
  • Hardness testers
  • Verisurf Master3DGage
  • In-circuit testers
  • Holographic interferometers
  • Pi tapes
  • Shock testers
  • Digital multimeters
  • Eddy current probes
  • Resonance acceleration instruments
  • Thread gauges
  • Null-balance acceleration instruments
  • Measuring microscopes
  • Coordinate measuring machines CMM
  • Vibration and shaker systems
  • Gloss meters
  • Strain gauges
  • Radiographic flaw detectors
  • Conductivity meters
  • Resistivity meters
  • Shear testers
  • Magnetic particle flaw detectors
  • Beta gauges
  • Impact toughness testers
  • Impact hammers
  • Digital voltmeters DVM
  • Digital resistance thermometers
  • Mass flow leak testers
  • Frequency counters
  • Logic test systems
  • Bubble leak testers
  • Frequency meters
  • Plotters
  • Environmental chambers
  • Industrial bench scales
  • Pulse generators
  • Laser thickness gauges
  • Penetrant flaw detectors
  • Calorimetric leak testers
  • Sampling oscilloscopes
  • Calipers
  • Digital resistance meters
  • Hydraulic pumps
  • Capacitive acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Tensile testers
  • Metallurgical microscopes
  • Force transducers
  • Resistance meters
  • Linear or mixed signal equipment
  • Function generators
  • Depth gauges
  • Printed circuit board PCB testers
  • Magnetic induction acceleration instruments
  • Laser shearography flaw detectors
  • Bit error rate testers BERT
  • Viscometers
  • Signal generators
  • Micrometers
  • Hipot testers
  • Direct current DC power testers
  • Sorting machines
  • Plug gauges
  • Piezoelectric acceleration instruments
  • Overhead cranes
  • Moisture meters
  • Manufacturing defect analyzers MDA
  • Forklifts
  • Ammeters
  • Power meters
  • Optical gauges
  • Optical comparators
  • Verisurf 3Dgage
  • Pin gauges
  • Fatigue testers
  • Creep and stress relaxation testers
  • Eddy current flaw detectors
  • Height gauges
  • Hydraulic lifts
  • Ductility testers
  • Verisurf CMM Master
  • Personal computers
  • Backplane testers

Alternative Job Titles