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Automation Risk Analysis

Will “Blast Furnace Checker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Blast Furnace Checker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Blast Furnace Checker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute usable amounts of items in shipments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Collect or select samples for testing or for use as models.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Position products, components, or parts for testing.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Notify supervisors or other personnel of production problems.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

Technologies & Software

  • R
  • Microsoft Visio
  • FileMaker Pro
  • Mistral (Mistral AI)
  • ChatGPT (OpenAI)
  • Claude (Anthropic)
  • Microsoft Outlook
  • Sight Machine AI
  • Mastercam Design
  • Design of experiments DOE software
  • DeepSeek
  • Medical condition coding software
  • Microsoft PowerPoint
  • Data analysis software
  • Mastercam computer-aided design and manufacturing software
  • Cybermetrics GAGETrak
  • Structured query language SQL
  • ABB AI Robotics
  • Microsoft Office software
  • Kimi (Moonshot AI)
  • Qwen (Alibaba)
  • Rockwell Automation AI
  • Microsoft Access
  • Extensible markup language XML
  • Apache Hive
  • Gemini (Google)
  • Apache Pig
  • IBM Lotus Notes
  • Dassault Systemes CATIA
  • Atlassian JIRA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Label inspection systems
  • Coordinate measuring machine software
  • Cognex Vision AI
  • Data entry software
  • SAP software
  • The MathWorks MATLAB
  • Computer assisted design software
  • Verisurf Metrology
  • Selenium
  • Microsoft Word
  • IBM Notes
  • Minitab
  • Inspection marking systems
  • Nova (Amazon)
  • Computer-aided inspection software
  • Autodesk AutoCAD
  • Microsoft SharePoint
  • Grok (xAI)
  • Llama (Meta)
  • Database software
  • Microsoft Excel
  • Statistical process control SPC data collection devices
  • Skype
  • Tolerance analysis software
  • Dassault Systemes SolidWorks
  • Siemens Industrial AI
  • Utrasonic flaw detectors
  • Eddy current probes
  • Resistivity meters
  • Bit error rate testers BERT
  • Hardness testers
  • Laser thickness gauges
  • Capacitive acceleration instruments
  • Measuring microscopes
  • Impact toughness testers
  • Pin gauges
  • Accelerometers
  • Shock testers
  • Depth gauges
  • Holographic interferometers
  • Personal computers
  • Verisurf Master3DGage
  • Beta gauges
  • Optical gauges
  • Function generators
  • Logic test systems
  • Magnetic particle flaw detectors
  • Strain gauges
  • Frequency meters
  • Plotters
  • Verisurf CMM Master
  • Color spectrometers
  • Digital multimeters
  • Resonance acceleration instruments
  • Coordinate measuring machines CMM
  • Sampling oscilloscopes
  • Overhead cranes
  • Micrometers
  • Laser shearography flaw detectors
  • Ammeters
  • Return loss calibrator RLC passive component testers
  • Null-balance acceleration instruments
  • Impact hammers
  • Creep and stress relaxation testers
  • Linear or mixed signal equipment
  • Bubble leak testers
  • Radiographic flaw detectors
  • Penetrant flaw detectors
  • Shear testers
  • Fatigue testers
  • Tensile testers
  • Sorting machines
  • Metallurgical microscopes
  • Moisture meters
  • Mass flow leak testers
  • Height gauges
  • Environmental chambers
  • Hydraulic lifts
  • Calipers
  • Pi tapes
  • Eddy current flaw detectors
  • Compression testers
  • Magnetic induction acceleration instruments
  • Viscometers
  • Resistance meters
  • Manufacturing defect analyzers MDA
  • Multimeters
  • Backplane testers
  • Hipot testers
  • Piezoelectric acceleration instruments
  • Direct current DC power testers
  • Industrial bench scales
  • Gloss meters
  • Digital resistance meters
  • Forklifts
  • Hydraulic pumps
  • Ductility testers
  • Signal generators
  • Pulse generators
  • Digital resistance thermometers
  • Frequency counters
  • In-circuit testers
  • Plug gauges
  • Conductivity meters
  • Power meters
  • Calorimetric leak testers
  • Printed circuit board PCB testers
  • Digital voltmeters DVM
  • Continuity testers
  • Optical comparators
  • Vibration and shaker systems
  • Thread gauges
  • Verisurf 3Dgage
  • Force transducers

Alternative Job Titles