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Automation Risk Analysis

Will “Blast Furnace Checker” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Blast Furnace Checker” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Blast Furnace Checker” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute usable amounts of items in shipments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Notify supervisors or other personnel of production problems.

  • Recommend necessary corrective actions, based on inspection results.

  • Collect or select samples for testing or for use as models.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute defect percentages or averages, using formulas and calculators.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Analyze test data, making computations as necessary, to determine test results.

Technologies & Software

  • Microsoft SharePoint
  • DeepSeek
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Office software
  • Extensible markup language XML
  • Statistical process control SPC data collection devices
  • Tolerance analysis software
  • ABB AI Robotics
  • Nova (Amazon)
  • Rockwell Automation AI
  • Microsoft Excel
  • Microsoft Visio
  • Grok (xAI)
  • R
  • Microsoft Outlook
  • Cybermetrics GAGETrak
  • Microsoft Access
  • Skype
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • Selenium
  • Llama (Meta)
  • Dassault Systemes CATIA
  • Inspection marking systems
  • IBM Lotus Notes
  • Qwen (Alibaba)
  • FileMaker Pro
  • Label inspection systems
  • Apache Pig
  • Microsoft PowerPoint
  • Kimi (Moonshot AI)
  • Computer-aided inspection software
  • Cognex Vision AI
  • Data entry software
  • SAP software
  • Design of experiments DOE software
  • Sight Machine AI
  • Minitab
  • Microsoft Word
  • Mistral (Mistral AI)
  • Atlassian JIRA
  • IBM Notes
  • Autodesk AutoCAD
  • Verisurf Metrology
  • Coordinate measuring machine software
  • The MathWorks MATLAB
  • Mastercam computer-aided design and manufacturing software
  • Structured query language SQL
  • Claude (Anthropic)
  • Dassault Systemes SolidWorks
  • Medical condition coding software
  • Data analysis software
  • Siemens Industrial AI
  • Database software
  • Mastercam Design
  • Computer assisted design software
  • Apache Hive
  • Compression testers
  • Digital resistance meters
  • Utrasonic flaw detectors
  • Return loss calibrator RLC passive component testers
  • Digital resistance thermometers
  • Manufacturing defect analyzers MDA
  • Bubble leak testers
  • Fatigue testers
  • Resonance acceleration instruments
  • Radiographic flaw detectors
  • Height gauges
  • Piezoelectric acceleration instruments
  • Direct current DC power testers
  • Environmental chambers
  • Gloss meters
  • Tensile testers
  • Verisurf Master3DGage
  • Pi tapes
  • Function generators
  • Strain gauges
  • Digital voltmeters DVM
  • Frequency meters
  • Force transducers
  • Pin gauges
  • Pulse generators
  • Bit error rate testers BERT
  • Ammeters
  • Sorting machines
  • Hardness testers
  • Holographic interferometers
  • Impact hammers
  • Linear or mixed signal equipment
  • Continuity testers
  • Sampling oscilloscopes
  • Creep and stress relaxation testers
  • Viscometers
  • Magnetic induction acceleration instruments
  • Metallurgical microscopes
  • In-circuit testers
  • Overhead cranes
  • Hydraulic pumps
  • Accelerometers
  • Beta gauges
  • Forklifts
  • Hydraulic lifts
  • Verisurf CMM Master
  • Vibration and shaker systems
  • Penetrant flaw detectors
  • Optical gauges
  • Eddy current flaw detectors
  • Personal computers
  • Micrometers
  • Industrial bench scales
  • Moisture meters
  • Signal generators
  • Hipot testers
  • Power meters
  • Optical comparators
  • Resistivity meters
  • Backplane testers
  • Laser shearography flaw detectors
  • Mass flow leak testers
  • Resistance meters
  • Thread gauges
  • Impact toughness testers
  • Measuring microscopes
  • Color spectrometers
  • Coordinate measuring machines CMM
  • Logic test systems
  • Multimeters
  • Printed circuit board PCB testers
  • Calipers
  • Capacitive acceleration instruments
  • Frequency counters
  • Shock testers
  • Depth gauges
  • Ductility testers
  • Verisurf 3Dgage
  • Magnetic particle flaw detectors
  • Null-balance acceleration instruments
  • Laser thickness gauges
  • Calorimetric leak testers
  • Eddy current probes
  • Digital multimeters
  • Plug gauges
  • Shear testers
  • Plotters
  • Conductivity meters

Alternative Job Titles